Vericlean Rotational control

GEA Breconcherry Vericlean (Überwachungssystem für Orbitalreiniger)

Monitoring system for Orbital cleaners

  • suitable for areas subject to explosion hazards
  • easy and simple signal monitoring
  • all sensor parts on the outside of the tank
  • flexible Installation, without additional manhole
  • external rotation sensor, exact evaluation
  • robust, reliable and easy to maintain
  • Revolution in hygiene and safety
  • fully FDA-compliant design
Technical Data Value
Mounting position: arbitrary, vertically preferred
Weight: Device dependant
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE, EPDM, C.PEEK
Sensor Type: magnetic proximity initiator 10-30 V DC
Pipe lenght: 948 mm, others on demand
Nozzle characteristics: Cyclone, Twister, Typhoon, Tempest, Tornado 2/4, Torrent
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Surface: inside (Ra 0,8 μm bis 1,6 μm) / outside Ra 0,8 μm, optionally up to 0,4 μm possible
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: Sensor: 100°C (212°F), Device: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

VERICLEAN is a cleaning machine with an integrated rotation control system. During operation, the rotational speed of the liquid-powered machine turbine is continuously transmitted to a sensor. These signals can be easily picked up and transmitted to a control unit.

VERICLEAN is an innovative system with a unique function that can provide a deep insight into the components involved in the cleaning process. Errors in the cleaning process can be detected immediately by deviating signals. By observing the number of rotations over a long period of time, gradual errors can be observed, for example a decreasing pump performance.

In systems with several VERICLEAN installed, a comparison of the pulse counts can reveal differences or errors in the liquid supply to the individual cleaning machines. Deviations can also indicate incorrectly switched or defective valves as well as a pressure drop caused by other reasons. By evaluating the signals over longer periods of time, maintenance intervals can be set that cannot be allocated to the years of use of the cleaning machine, but to an actual period of use. Cleaning machines that are used less can thus be excluded from premature maintenance or regular routine maintenance can be specifically defined for the future.

Maintenance intervals are usually specified for cleaning machines, but these are often not adhered to. Many cleaning machines are operated until a defect occurs. VERICLEAN is ideally suited for achieving maximum service life, which is exactly what the associated orbital cleaners are made for. If several cleaning machines are installed in one tank, interference signals can be generated by neighboring devices with conventional liquid or pressure sensors. VERICLEAN always only monitors the machine connected to the device.
VERICLEAN is an innovative and highly developed system for operating orbital cleaners. By using VERICLEAN, a high level of hygiene and process safety is achieved.

Troll Ball 3″ BSP Threaded connection

Attachment Nozzles Description Product code
1,5″ AG-BSP Vericlean Rotationcontrol for Twister/Cyclone + Cleaning machine
1,5″ AG-NPT Vericlean Rotationcontrol for Twister/Cyclone + Cleaning machine
1,5″ AG-BSP Vericlean Rotationcontrol for Typhoon/Tempest/Tornado2 + Cleaning machine 4660-8818-110
1,5″ AG-NPT Vericlean Rotationcontrol for Typhoon/Tempest/Tornado2 + Cleaning machine 4660-8818-111
2″ AG-BSP Vericlean Rotationcontrol for Tornado 4 / Torrent + Cleaning machine 4660-8818-112
2″ AG-NPT Vericlean Rotationcontrol for Tornado 4 / Torrent + Cleaning machine 4660-8818-113

Vericlean with Typhoon

GEA Breconcherry Typhoon Vericlean

Vericlean with Tempest

GEA Breconcherry Tempest Vericlean

Vericlean with Tornado 2

GEA Breconcherry Tornado 2 Vericlean

Vericlean with Tornado 4

GEA Breconcherry Tornado 4 Vericlean

Vericlean with Cyclone

GEA Breconcherry Cyclone Vericlean

Vericlean with Twister

GEA Breconcherry Twister Vericlean

Vericlean with Torrent

GEA Breconcherry Torrent Vericlean

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 21.10.2022-71427321893-1888948-71042)