Turbodisc Rotating Nozzles

GEA Breconcherry Turbodisc Rotationsdüsen (tropfenbildend, schnelle Rotation)

Plain bearing nozzle with fast rotation
and particularly resistant

  • no ball bearings
  • fast rotation and small amounts of liquid
  • FDA compliant & EX exempt
  • very temperature resistant
  • only a few individual components
  • also available in plastic
  • high operational safety, absolutely hygienic
Technical Data Value
Max. cleaning diameter: TD25/75/100/150, 1,5/2,4/4,5/5 Meter
Spray pattern: 360° and 180° up-, downwards
Pressure range: 2 – 4 bar
Flow rate: TD25 40 – 60 LPM, TD75 75 – 105 LPM,
TD100 120 – 158 LPM, TD150 180 – 245 LPM
(2,4 – 14,7 m³/h)
Insertion opening: TD25/75/100/150, min. Ø 31/41/55/75 mm
Mounting position: arbitrary
Weight: TD25/75/100/150 ca. 0,05/0,19/0,44/0,95 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE, C.PEEK, PEEK, Hastelloy
Pipe connection: BSP/NPT IG (TD25 BSP/NPT AG), DN/ZOLL Splint
Nozzle characteristics: Rotating Rotordisc
Certificates: 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.
 

Optimal Operation

The pressure range for operating a Turbodisc is at 2 – 4 bar at the cleaning nozzle.
With a flow rate of 40 – 245 liters/minute, a cleaning diameter of 1 – 5 meters is achieved.

Fast-rotating Turbodiscs create a permanently even, drop-shaped liquid distribution. Thanks to the intelligent liquid storage, these rotating nozzles are extremely durable compared to their ball-bearing counterparts. Turbodisc have already achieved operating times of over 25 years. Some of these products are highly resistant to high temperatures or service with steam or compressed air. An extensive range of 180° spray patterns is available with many connection options and materials. Turbodisc are ideal for installation in conveyor and filling systems as well as for cleaning sterile tanks.

The TURBODISC is a fast rotating tank (canister) cleaner that is perfect for replacing static spray balls. In this way, the consumption of liquid or the time required for cleaning can often be significantly reduced. During operation, the cleaning medium drives the rotor, which rotates friction-free and at high speed on a bearing made of cleaning fluid. This turns into many high-energy drops, which are thrown against all areas around the cleaning nozzle at the same time and at high speed. A spherical spray pattern is created around the nozzle.

TURBODISC tank cleaners are ideal for impact flushing and can be operated at any angle. Thanks to the plain bearing system of the TURBODISC, these nozzles can often be used for years with almost no wear. The TURBODISC promises an exceptional service life even when used with compressed air or superheated steam sterilization and high temperatures.

The TURBODISC is also available in plastic as CHEMIDISC and in a conical funnel as TURBOCW25/75 for cleaning targeted areas. There is a large selection of types available in different sizes and designs. Areas of application: Brewery, beverage, milk processing, food, pharmaceutical, chemical and transport industries. Flushing and cleaning of containers, tanks or plant components of various dimensions, process containers, reactors, dryers, granulators, storage tanks, coating machines and tank containers.

Turbodisc Variants

TD75/100/150-360-BSP TD75/100/150-360-PF TD75AF-180A-BSP TD100/150F-180A-BSP Turbodisc Dimensions
GEA Breconcherry TD75/100/150-360-BSP Anschlusstypen GEA Breconcherry TD75/100/150-360-PF Anschlusstypen GEA Breconcherry TD75AF-180A-BSP Anschlusstypen GEA Breconcherry TD100/150F-180A-BSP Anschlusstypen GEA Breconcherry Turbodisc Zeichnung Abmessungen

TD75/100/150 Dimensions and Connection Types

Variante A B* C D E F G
Dimensions in mm. B* (Split pin version) Corresponds to the inner diameter of the Turbodisc for mounting on a pipe whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing pipe must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
TD75 3/4″ IG-BSP 33,00 3/4″ IG-BSP 40,00 55,00 9,00
TD75 1″ Split pin 33,00 25,45 – 25,50 40,00 55,00 9,00 2,50 20,00
TD75 DN25 Split pin 33,00 29,17 – 29,22 40,00 55,00 9,00 2,50 20,00
TD100 1″ IG-BSP 35,00 1″ IG-BSP 50,00 75,00 11,00
TD100 1″ Split pin 35,00 25,45 – 25,50 50,00 75,00 11,00 2,50 25,00
TD100 DN25 Splint 35,00 25,45 – 25,50 50,00 75,00 11,00 2,50 25,00
TD150 1,5″ IG-BSP 44,00 1,5″ IG-BSP 70,00 98,00 8,00
TD150 1,5″ Splint 44,00 38,15 – 38,20 70,00 98,00 8,00 3,50 29,00
TD150 DN40 Splint 44,00 41,20 – 41,25 70,00 98,00 8,00 3,50 29,00

Turbodisc 75 Thread- and Split pin connection

Connection Spraypattern Pipe* Product code Materials Certificate Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. All Turbodiscs are available with electric and hand polishing. Code example: TD75AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearing (FDA only, no ATEX). Code example: TD75F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD75AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be made of Hastelloy C22. Turbodisc 75 are not available with spray pattern up.
3/4″ IG-BSP 360° 3/4″ TD75AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1615-003
3/4″ IG-BSP 360° 3/4″ TD75F-360-BSP 316L/PTFE FDA, 3.1 4660-1624-002
3/4″ IG-BSP 180° downwards 3/4″ TD75AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1
3/4″ IG-BSP 180° downwards 3/4″ TD75F-180A-BSP 316L/PTFE FDA, 3.1
3/4″ IG-NPT 360° 3/4″ TD75AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-210
3/4″ IG-NPT 360° 3/4″ TD75F-360-NPT 316L/PTFE FDA, 3.1 4660-1677-211
3/4″ IG-NPT 180° downwards 3/4″ TD75F-180A-NPT 316L/PTFE FDA, 3.1
1″ Split pin 360° 25,40 TD75AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1616-403
1″ Split pin 360° 25,40 TD75F-360-PF 316L/PTFE FDA, 3.1 4660-1625-402
1″ Split pin 180° downwards 25,40 TD75AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1
1″ Split pin 180° downwards 25,40 TD75F-180A-PF 316L/PTFE FDA, 3.1
DN25 Split pin 360° 29,12 TD75AF-360-DN25 316L/C.PTFE ATEX+FDA, 3.1
DN25 Split pin 360° 29,12 TD75F-360-DN25 316L/PTFE FDA, 3.1
DN25 Split pin 180° downwards 29,12 TD75AF-180A-DN25 316L/C.PTFE ATEX+FDA, 3.1
DN25 Split pin 180° downwards 29,12 TD75F-180A-DN25 316L/PTFE FDA, 3.1

Turbodisc 100 Thread- and Split pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in bold. All Turbodiscs are available with electric and hand polishing. Code example: TD100AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearings (FDA only, no ATEX). Code example: TD100F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD100AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be manufactured from Hastelloy C22.
1″ IG-BSP 360° 1″ TD100AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1611-113
1″ IG-BSP 360° 1″ TD100F-360-BSP 316L/PTFE FDA, 3.1 4660-1624-112
1″ IG-BSP 180° 1″ TD100AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1
1″ IG-BSP 180° downwards 1″ TD100F-180A-BSP 316L/PTFE FDA, 3.1
1″ IG-BSP 180° upwards 1″ TD100AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1
1″ IG-BSP 180° upwards 1″ TD100F-180T-BSP 316L/PTFE FDA, 3.1
1″ IG-NPT 360° 1″ TD100AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-204
1″ IG-NPT 360° 1″ TD100F-360-NPT 316L/PTFE FDA, 3.1 4660-1624-212
1″ IG-NPT 180° downwards 1″ TD100AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1
1″ IG-NPT 180° downwards 1″ TD100F-180A-NPT 316L/PTFE FDA, 3.1
1″ IG-NPT 180° upwards 1″ TD100AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1
1″ IG-NPT 180° upwards 1″ TD100F-180T-NPT 316L/PTFE FDA, 3.1
1″ Split pin 360° 25,40 TD100AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1614-413
1″ Split pin 360° 25,40 TD100F-360-PF 316L/PTFE FDA, 3.1 4660-1632-412
1″ Split pin 180° downwards 25,40 TD100AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1
1″ Split pin 180° downwards 25,40 TD100F-180A-PF 316L/PTFE FDA, 3.1
1″ Split pin 180° upwards 25,40 TD100AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1
1″ Split pin 180° upwards 25,40 TD100F-180T-PF 316L/PTFE FDA, 3.1
DN25 Split pin 360° 29,12 TD100AF-360-DN25 316L/C.PTFE ATEX+FDA, 3.1 4660-1614-513
DN25 Split pin 360° 29,12 TD100F-360-DN25 316L/PTFE FDA, 3.1
DN25 Split pin 180° downwards 29,12 TD100AF-180A-DN25 316L/C.PTFE ATEX+FDA, 3.1
DN25 Split pin 180° downwards 29,12 TD100F-180A-DN25 316L/PTFE FDA, 3.1
DN25 Split pin 180° upwards 29,12 TD100AF-180T-DN25 316L/C.PTFE ATEX+FDA, 3.1
DN25 Split pin 180° upwards 29,12 TD100F-180T-DN25 316L/PTFE FDA, 3.1

Turbodisc 150 Thread- and Split pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in bold. All Turbodiscs are available with electric and hand polishing. Code example: TD150AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearings (FDA only, no ATEX). Code example: TD150F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD150AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be made of Hastelloy C22
1,5″ IG-BSP 360° 1,5″ TD150AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1662-113
1,5″ IG-BSP 360° 1,5″ TD150F-360-BSP 316L/PTFE FDA, 3.1 4660-1654-112
1,5″ IG-BSP 180° downwards 1,5″ TD150AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1638-113
1,5″ IG-BSP 180° downwards 1,5″ TD150F-180A-BSP 316L/PTFE FDA, 3.1 4660-1642-112
1,5″ IG-BSP 180° upwards 1,5″ TD150AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1
1,5″ IG-BSP 180° upwards 1,5″ TD150F-180T-BSP 316L/PTFE FDA, 3.1
1,5″ IG-BSP 360° 1,5″ TD150F-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-205
1,5″ IG-BSP 360° 1,5″ TD150F-360-NPT 316L/PTFE FDA, 3.1 4660-1677-206
1,5″ IG-BSP 180° downwards 1,5″ TD150AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1
1,5″ IG-NPT 180° downwards 1,5″ TD150F-180A-NPT 316L/PTFE FDA, 3.1
1,5″ IG-NPT 180° upwards 1,5″ TD150AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1
1,5″ IG-NPT 180° upwards 1,5″ TD150F-180T-NPT 316L/PTFE FDA, 3.1
1,5″ Splint 360° 38,10 TD150AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1
1,5″ Splint 360° 38,10 TD150F-360-PF 316L/PTFE FDA, 3.1
1,5″ Splint 180° downwards 38,10 TD150AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-208
1,5″ Splint 180° downwards 38,10 TD150F-180A-PF 316L/PTFE FDA, 3.1 4660-1677-207
1,5″ Splint 180° upwards 38,10 TD150AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1
1,5″ Splint 180° upwards 38,10 TD150F-180T-PF 316L/PTFE FDA, 3.1
DN40 Splint 360° 41,15 TD150AF-360-DN40 316L/C.PTFE ATEX+FDA, 3.1
DN40 Splint 360° 41,15 TD150F-360-DN40 316L/PTFE FDA, 3.1
DN40 Splint 180° downwards 41,15 TD150AF-180A-DN40 316L/C.PTFE ATEX+FDA, 3.1
DN40 Splint 180° downwards 41,15 TD150F-180A-DN40 316L/PTFE FDA, 3.1
DN40 Splint 180° upwards 41,15 TD150AF-180T-DN40 316L/C.PTFE ATEX+FDA, 3.1
DN40 Splint 180° upwards 41,15 TD150F-180T-DN40 316L/PTFE FDA, 3.1

Installation Lance

GEA Breconcherry Turbodisc Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connections: TD25 IG-BSP (Split pin)
TD75/100/150 AG-BSP (Split pin)
Tank Connection: Flange if needed
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 29.11.2022-71427321893-1888948-71042)