Chemitorus 50/75 Rotating Nozzles

GEA Breconcherry Chemitorus 50/75 Rotationsdüsen (komplett aus Kunststoff)

Plain bearing nozzle with fast rotation,
completely made of sythetics

  • no ball bearings
  • fast rotation, completely made of plastic
  • FDA compliant & Ex certified
  • high speed, compact design
  • very few individual components
  • also available as TORUS 50/75 and Torus 100
  • low pressure requirement

Technical Data Value
Max. cleaning diameter: Torus 50 2,2 meters / CTorus 75 3,3 meters
Spray pattern: 360° and 180° up-, downwards
Pressure range: 1 – 4 bar
Flow rate: CTorus 50 15 – 28 LPM / CTorus 75 30 – 67 LPM
(0,9 – 4,0 m³/h)
Insertion opening: CTorus 50 BSP min. Ø 42 mm / CTorus 75 BSP min. Ø 52 mm
Mounting position: vertical
Weight: CTorus 50 ca. 0,039 KG
CTorus 75 ca. 0,061 KG
Materials: C.PTFE, PTFE
Pipe connection: CTorus 50 3/8″ Inner Thread BSP / CTorus 75 1/2″ Inner Thread BSP
Nozzle characteristics: Ball with slots
Certificates:  2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 65°C (149°F)
Max. ambient temperature: 75°C (167°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

 

GEA Breconcherry Chemitorus 50/75 Betriebswerte

Optimal Operation

The pressure range for the operation of a Chemitorus 50/75 is 1 – 4 bar at the cleaning nozzle.
With a flow rate of 15 – 67 liters/minute, a cleaning diameter of 1 – 3.3 meters is achieved.

Fast rotating Torus rotary nozzles produce a permanently uniform and instantaneous droplet-shaped liquid distribution. Intelligent fluid bearing makes these rotary nozzles extremely durable compared to their ball bearing counterparts. An extensive range of 360°/180° spray patterns and many connection types are available.
Some of these products are highly resistant to operation with compressed air or steam (PEEK). Torus cleaning nozzles are ideally suited for the pharmaceutical and chemical industries and meet the highest hygiene requirements. Torus or Chemitorus with C.PTFE rotor are at the same time FDA compliant and EX free. Torus rotary nozzles are available in Hastelloy C22.

The CHEMITORUS is suitable for low pressure applications with low water volume. The plastic construction and the possibility to operate the CHEMITORUS at low pressures and flow rates starting from 10L give it an advantage for many applications.
In operation, the cleaning liquid causes a rotor with slots to rotate rapidly, causing high-energy droplets to impact all around. The CHEMITORUS consists of only 2 parts and is ideal for impact cleaning and continuous cleaning with a strong cleaning effect. The TORUS cleans itself during operation. Due to the sliding bearing system of the TORUS, these nozzles can often be used for years with almost no wear. The TORUS also promises exceptional service life when used with compressed air or superheated steam sterilization and high temperatures (depending on the application).

The TORUS can replace static spray balls in vessels up to 3.3 meters and produces a full coverage distribution and good mechanical cleaning effect with a small amount of liquid. The TORUS is suitable for cleaning vessels and plant components in highly sensitive applications. It is compactly designed so that it can be installed inside pipelines. The TORUS is available in 3 different sizes.

The CHEMITORUS is made of FDA and/or ATEX certified materials. For the first time, ATEX and FDA certificates can be issued for these cleaning nozzles at the same time. The CHEMITORUS is available in 360° and 180° versions. The CHEMITORUS is also available as TORUS with stainless steel thread or Hastelloy and as TORUS 100.

GEA Breconcherry Chemitorus BSP Gewindebefestigung

Threaded Connection

Chemitorus 50/75 Standard Devices are equipped with mit 3/8″ resp. 1/2″ cylindrical inner thread BSP (British Standard PIPE according to DIN ISO 228).

Chemitorus 50 Threaded Connection

Cconnection Spaypattern Pipe* Product code Materials Certificcates Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard devices with high stock probability are shown in blue. The Chemitorus is made entirely of plastic PTFE or C.PTFE.
3/8″ IG-BSP 360° 3/8″ CTO50AF-360-BSP C.PTFE ATEX+FDA 4660-1732-033
3/8″ IG-BSP 360° 3/8″ CTO50F-360-BSP PTFE FDA 4660-1735-122
3/8″ IG-BSP 180° downwards 3/8″ CTO50AF-180A-BSP C.PTFE ATEX+FDA
3/8″ IG-BSP 180° downwards 3/8″ CTO50AF-180A-BSP PTFE FDA
3/8″ IG-BSP 180° upwards 3/8″ CTO50AF-180T-BSP C.PTFE ATEX+FDA
3/8″ IG-BSP 180° upwards 3/8″ CTO50F-180T-BSP PTFE FDA

Installation Lance

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Pipe Connection: AG-BSP
Tank Connection: Flange as needed
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 01.06.2022-71427321893-1888948-71042)