Sprayballs – Special Materials
Sprayballs of Stainless Steel
Extensive range with high quality workmanship
- 0.8 to 3.0 meter cleaning diameter
- 360° spray pattern type available
- suitable for use in FDA & EX environments
- acid, alkali & temperature resistant
- 2 different ball sizes available
- inexpensive to purchase, reliable operation
- reasonable choice of high quality materials
| Technical Data | Value |
|---|---|
| Max. cleaning diameter: | 3 meters |
| Spraypattern: | 360° |
| Pressure Range: | 1,0 – 2,5 bar |
| Flowrate: | 40 – 290 LPM (2,4 – 17,4 m³/h) |
| Insertion opening: | 30 mm bis 60 mm |
| Mounting position: | arbitrary |
| Materials: | Stainless Steel 316L (1.4435), Alloy 59 (2.4605), Hastelloy C22 (2.4602), (1.4539) |
| Standard Connection: | See table |
| Surface: | E-polished, outside Ra<=0,5 μm, matte at DIN ISO |
| Certificates: | 2.2 DIN EN10204, others on demand |
| Nozzle Chracteristics: | 3.1 DIN EN 10204, 2.2 |
| Operating recommendation | It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage |
Due to high liquid quantities, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, the cleaning effect can be improved, thus shortening the cleaning time.
Two working methods are possible:
– permanent flushing
– Pulse-pause operation
Compared to permanent flushing, impulse-pause operation reduces the amount of cleaning fluid for the same cleaning time. This allows the cleaning medium used to unfold its effect.
Pipe-Types
| (DIN 11866 A-Series for Outer pipe dimensions) | DIN 11866 B-Series DIN EN ISO 1127 | DIN 11866 C-Series ASME-BPE 2005 | ||||||
|---|---|---|---|---|---|---|---|---|
| DR: Outer pipe dimensions s: Sprayball Wall thickness | ||||||||
| DN | DR (mm) | s (mm) | DN/OD | DR (mm) | s (mm) | DN | DR | s (mm) |
| 10 | 13 | 1,5 | 13,5 | 13,5 | 1,6 | 1/2″ | 12,7 | 1,65 |
| 15 | 19 | 1,5 | 17,2 | 17,2 | 1,6 | 3/4″ | 19,05 | 1,65 |
| 20 | 23 | 1,5 | 21,3 | 21,3 | 1,6 | |||
| 26,9 | 26,9 | 1,6 | ||||||
| 25 | 29 | 1,5 | 33,7 | 33,7 | 2,0 | 1″ | 25,4 | 1,65 |
| 40 | 41 | 1,5 | 42,4 | 42,4 | 2,0 | 1 1/2″ | 38,1 | 1,65 |
| 50 | 53 | 1,5 | 48,3 | 48,3 | 2,0 | 2″ | 50,8 | 1,65 |
Drilling dimensions
| Typ 05 | Typ 1 | Typ 2 | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 316L (1.4404) | 316L (1.4435) | Alloy 59 (2.4605) | 316L (1.4404) | 316L (1.4435) | Alloy 59 (2.4605) | 316L (1.4404) | ||||||
| Ø DR | 12 mm | 13 mm | 1/2″ OD mm | 13,5 mm | 1/2″ OD mm | 29 mm | 1″ OD mm | 29 mm | 33,7 mm | 33,7 mm | 53 mm | 2″ OD mm |
| Ø D | 28 | 28 | 28 | 28 | 28 | 64 | 64 | 64 | 64 | 64 | 93 | 93 |
| H | 46,6 | 46,6 | 46,6 | 46,6 | 46,6 | 84 | 84 | 84 | 84 | 84 | 113,5 | 113,5 |
| b+a | 18 | 18 | 16 | 18 | 18 | 20 | 20 | 20 | 16,5 | 16,5 | 30 | 30 |
| a | 10 | 10 | 8 | 10 | 10 | 10 | 10 | 10 | 6 | 6 | 10 | 10 |
| b | 8 | 8 | 8 | 8 | 8 | 10 | 10 | 10 | 10,5 | 10,5 | 20 | 20 |
| Drilling from Underside Pipe | ||||||||||||
| b-0,2 | 7,8 | 7,8 | 7,8 | 7,8 | 7,8 | 9,8 | 9,8 | 9,8 | 10,3 | 10,3 | 19,8 | 19,8 |
DIN 11850 Clamp Connection
Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm
| Type | Spraying angle | Cleaning Range Ø m | 1,0 bar m³/h | 1,5 bar m³/h | 1,8 bar m³/h | 2,0 bar m³/h | 2,2 bar m³/h | 2,5 bar m³/h | D mm | H mm | Pipe DIN 11850 | Order-Code |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min. | ||||||||||||
| A1-1,0 | 360° | 1,5-2,5 | 3,0 | 3,7 | 4,0 | 4,2 | 4,4 | 4,7 | 64 | 84 | 29 | 11850P-253-111.83 |
| A1-1,5 | 360° | 1,8-3,0 | 7,0 | 8,6 | 9,4 | 9,9 | 10,4 | 11,1 | 64 | 84 | 29 | 11850P-253-111.84 |
| A1 | 360° | 2,0-3,0 | 9,8 | 12,0 | 13,1 | 13,9 | 14,5 | 15,5 | 64 | 84 | 29 | 11850P-253-111.82 |
| LA1-1,0 | 360° | 1,5-2,5 | 5,5 | 6,7 | 7,4 | 7,8 | 8,2 | 8,7 | 64 | 84 | 29 | 11850P-253-111.80 |
| LA1-1,5 | 360° | 2,5-3,0 | 11,0 | 13,5 | 14,8 | 15,6 | 16,3 | 17,4 | 64 | 84 | 29 | 11850P-253-111.81 |
ISO Clamp Connection
Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outward: Ra<=0,5 μm
| Type | Spraying angle | Cleaning Range Ø m | 1,0 bar m³/h | 1,5 bar m³/h | 1,8 bar m³/h | 2,0 bar m³/h | 2,2 bar m³/h | 2,5 bar m³/h | D mm | H mm | Pipe ISO | Order-Code |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min. | ||||||||||||
| A05 | 360° | 1,0-2,0 | 5,1 | 6,2 | 6,8 | 7,2 | 7,6 | 8,1 | 28 | 46,6 | 13,5 | ISOP-253-111.78 |
| A05-1,0 | 360° | 0,8-1,5 | 2,8 | 3,4 | 3,8 | 4,0 | 4,2 | 4,4 | 28 | 46,6 | 13,5 | ISOP-253-111.79 |
| A1-1,0 | 360° | 1,5-2,5 | 3,0 | 3,7 | 4,0 | 4,2 | 4,4 | 4,7 | 64 | 84 | 33,7 | ISOP-253-111.88 |
| A1-1,5 | 360° | 1,8-3,0 | 7,0 | 8,6 | 9,4 | 9,9 | 10,4 | 11,1 | 64 | 84 | 33,7 | ISOP-253-111.87 |
| LA1-1,0 | 360° | 1,5-2,5 | 5,5 | 6,7 | 7,4 | 7,8 | 8,2 | 8,7 | 64 | 84 | 33,7 | ISOP-253-111.85 |
| LA1-1,5 | 360° | 2,5-3,0 | 11,0 | 13,5 | 14,8 | 15,6 | 16,3 | 17,4 | 64 | 84 | 33,7 | ISOP-253-111.86 |
Zoll OD and ISO Clamp Connection
Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outward: Ra<=0,5 μm
| Type | Spraying angle | Cleaning Range Ø m | 1,0 bar m³/h | 1,5 bar m³/h | 1,8 bar m³/h | 2,0 bar m³/h | 2,2 bar m³/h | 2,5 bar m³/h | D mm | H mm | INCH/ ISO | Order-Code |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min. | ||||||||||||
| A05 | 360° | 1,0-2,0 | 5,1 | 6,2 | 6,8 | 7,2 | 7,6 | 8,1 | 28 | 46,6 | 1/2″ (12,7) | INCHA-253-111.76 |
| A05-1,0 | 360° | 0,8-1,5 | 2,8 | 3,4 | 3,8 | 4,0 | 4,2 | 4,4 | 28 | 46,6 | 1/2″ (12,7) | INCHA-253-111.77 |
| A1-1,0 | 360° | 1,5-2,5 | 3,0 | 3,7 | 4,0 | 4,2 | 4,4 | 4,7 | 64 | 84 | 33,7 | ISOA-253-111.68 |
| A1-1,5 | 360° | 1,8-3,0 | 7,0 | 8,6 | 9,4 | 9,9 | 10,4 | 11,1 | 64 | 84 | 33,7 | ISOA-253-111.69 |
DIN ISO 228-1 Threaded Connection
Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outward: Ra<=0,5 μm
| Type | Spraying angle | Cleaning Range Ø m | 1,0 bar m³/h | 1,5 bar m³/h | 1,8 bar m³/h | 2,0 bar m³/h | 2,2 bar m³/h | 2,5 bar m³/h | D mm | H mm | Pipe DIN ISO 228-1 | Order-Code |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min. | ||||||||||||
| A05 | 360° | 1,0-2,0 | 5,1 | 6,2 | 6,8 | 7,2 | 7,6 | 8,1 | 28 | 46,6 | G 1/2″ | GA-253-106.78 |
| A05-1,0 | 360° | 0,8-1,5 | 2,8 | 3,4 | 3,8 | 4,0 | 4,2 | 4,4 | 28 | 46,6 | G 1/2″ | GA-253-106.79 |
DIN ISO Threaded Connection
Material: (1.4539)
Surface: matte
| Type | Spraying angle | Cleaning Range Ø m | 1,0 bar m³/h | 1,5 bar m³/h | 1,8 bar m³/h | 2,0 bar m³/h | 2,2 bar m³/h | 2,5 bar m³/h | D mm | H mm | Pipe DIN ISO | Order-Code |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min. | ||||||||||||
| A05 | 360° | 1,0-2,0 | 4,7 | 5,8 | 6,3 | 6,6 | 7,0 | 7,4 | 28 | 25 | G 1/4″ | GS-253-106.68 |
Installation Lance
| Materials: | Stailess Steel 1.4404 (316L), EPDM, FKM |
| Certificate: | 3.1, 2.2 |
| Device Connection: | see table |
| Tank connection: | Flange on demand |
| Sensor: | without SMW 100 |
The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 12.01.2023-71427321893-1888948-71042)