Torus 50/75 Rotating Nozzles

GEA Breconcherry Torus 50/75 Rotationsdüsen (hohe Reichweite, schnelle Rotation)

Plain bearing nozzle with fast rotation
high range

  • no ball bearings
  • fast rotation, high range
  • FDA compliant & EX certified
  • high speed, compact design
  • very few individual components
  • also available as TORUS 100 and made of plastic
  • low pressure requirement
Technical Data Value
Max. cleaning diameter: Torus 50 2,2 Meter,Torus 75 3,3 Meter
Spray pattern: 360° but also 180° up-, downwards
Pressure range: 1 – 4 bar
Flow rate: Torus 50 15 – 33 LPM, Torus 75 30 – 77 LPM, (0,9 – 4,6 m³/h)
Insertion opening: Torus 50 BSP/NPT min. Ø 42 mm, Splint min. Ø 58 mm,
Torus 75 BSP/NPT min. Ø 52 mm, Splint min. Ø 68 mm
Mounting position: arbitrary
Weight: Torus 50 ca. 0,11 KG, Torus 75 ca. 0,16 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE, Hastelloy C22
Pipe connection: Torus 50 3/8″ female thread BSP (NPT), Torus 75 1/2″ female thread BSP (NPT)
optional connections: Torus 50 1/2″ Splint, DN10 Splint, Torus 75 3/4″ Splint, DN15 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 65°C (149°F)
Max. ambient temperature: 75°C (167°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.
 

blank

Optimal Operating Values

The pressure range for operating a Torus 50/75 is at 1 – 4 bar at the cleaning nozzle.
With a flow rate of 15 – 77 liters/minute, a cleaning diameter of 1 – 3,3 meters is achieved.

Fast rotating Torus rotary nozzles produce a permanently uniform and instantaneous droplet-shaped liquid distribution. Intelligent fluid bearing makes these rotary nozzles extremely durable compared to their ball bearing counterparts. An extensive range of 360°/180° spray patterns and many connection types are available.
Some of these products are highly resistant to operation with compressed air or steam (PEEK). Torus cleaning nozzles are ideally suited for the pharmaceutical and chemical industries and meet the highest hygiene requirements. Torus or Chemitorus with C.PTFE rotor are both FDA-compliant and EX-exempt. Torus rotary nozzles are available in Hastelloy C22.

The TORUS is suitable for low pressure applications with low water volume. The ability to operate the TORUS at even low pressures and flow rates starting at 15L gives it an advantage for many applications. In operation, the cleaning fluid causes a rotor with slots to rotate rapidly, causing high-energy droplets to impact all areas. The TORUS consists of only 2 parts and is ideal for impact cleaning and continuous cleaning with a strong cleaning effect. The TORUS cleans itself during operation. Due to the sliding bearing system of the TORUS, these nozzles can often be used for years with almost no wear. The TORUS also promises exceptional service life when used with compressed air or superheated steam sterilization and high temperatures (depending on the application).

The TORUS can replace static spray balls in vessels up to 3.3 meters and produces a full coverage distribution and good mechanical cleaning effect with a small amount of liquid. The TORUS is suitable for cleaning vessels and plant components in highly sensitive applications. It is compactly designed so that it can be installed inside pipelines. The TORUS is available in 3 different sizes.

The TORUS is made of FDA and/or ATEX certified materials. For the first time, ATEX and FDA certificates can be issued for these cleaning nozzles at the same time. The TORUS is available in 360° and 180° versions. The TORUS Cleaner is also available as CHEMITORUS made of complete PTFE, C.PTFE or Hastelloy and as TORUS 100.

GEA Breconcherry Torus BSP Gewindebefestigung

Threaded Connection

Torus 50/75 standard devices are equipped with a 3/8″ or 1/2″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/8″ or 1/2 conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Torus PF Splintbefestigung

Split pin Connection

Torus 50/75 are optionally available with 1/2″ or 3/4″ or DN10 optional DN15 Splint connection. The Split pin connection ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Torus Variants

Torus 50F-360-BSP Torus 50F-360-PF Torus 100F-360-PF Torus Measurements
GEA Breconcherry Torus-50-BSP Anschlusstypen GEA Breconcherry Torus-50-PF Anschlusstypen GEA Breconcherry Torus-100-PF Anschlusstypen GEA Breconcherry Torus Zeichnung Abmessungen

Torus Measurements and Connection Types

Torus Measurements and Connection Types

B* (split pin version) corresponds to the inner diameter of the torus for mounting on a tube whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing tube must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
Dimensions (mm) A B* C D E F G
Torus 50 3/8″ IG-BSP 20,00 3/8″ IG-BSP 40,00 55,00
Torus 50 1/2″ Split pin 20,00 12,75 – 12,80 40,00 55,00 10,00 2,50 10,50
Torus 50 DN10 Split pin 20,00 13,05 – 13,10 40,00 55,00 10,00 2,50 10,50
Torus 75 1/2″ IG-BSP 24,00 1/2″ IG-BSP 49,50 60,00
Torus 75 3/4″ Split pin 24,00 19,10 – 19,15 49,50 60,00 10,00 2,50 10,50
Torus 75 DN15 Split pin 24,00 19,05 – 19,10 49,50 60,00 10,00 2,50 10,50
Torus 100 3/4″ IG-BSP 29,00 3/4″ IG-BSP 54,50 65,00 10,00 2,50 10,50
Torus 100 1″ Split pin 29,00 25,45 – 25,50 54,50 65,00 10,00 2,50 10,50

Torus 50 Threaded- and Split pin connection

Connection Spray Pattern Pipe* Product Code Materials Certificates Article number
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. Torus are available with hand and electric polishing. Torus rotary nozzles can be manufactured from Hastelloy C22. It is possible to customize with PEEK or C.PEEK rotor, see PEEK Torus. Other customizations are possible. The chemitorus is completely made of plastic PTFE or C.PTFE.
3/8″ IG-BSP 360° 3/8″ T050AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1708-113
3/8″ IG-BSP 360° 3/8″ T050F-360-BSP 316L/PTFE FDA, 3.1 4660-1723-112
3/8″ IG-BSP 180° downwards 3/8″ T050AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1
3/8″ IG-BSP 180° downwards 3/8″ T050F-180A-BSP 316L/PTFE FDA, 3.1
3/8″ IG-BSP 180° upwards 3/8″ T050AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1
3/8″ IG-BSP 180° upwards 3/8″ T050F-180T-BSP 316L/PTFE FDA, 3.1
3/8″ IG-NPT 360° 3/8″ T050AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1726-213
3/8″ IG-NPT 360° 3/8″ T050F-360-NPT 316L/PTFE FDA, 3.1 4660-1726-212
3/8″ IG-NPT 180° downwards 3/8″ T050AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1
3/8″ IG-NPT 180° downwards 3/8″ T050F-180A-NPT 316L/PTFE FDA, 3.1
3/8″ IG-NPT 180° upwards 3/8″ T050AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1
3/8″ IG-NPT 180° upwards 3/8″ T050F-180T-NPT 316L/PTFE FDA, 3.1
1/2″ Split pin 360° 12,70 T050AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1713-413
1/2″ Split pin 360° 12,70 T050F-360-PF 316L/PTFE FDA, 3.1 4660-1724-412
1/2″ Split pin 180° downwards 12,70 T050AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1
1/2″ Split pin 180° downwards 12,70 T050F-180A-PF 316L/PTFE FDA, 3.1
1/2″ Split pin 180° upwards 12,70 T050AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1
1/2″ Split pin 180° upwards 12,70 T050F-180T-PF 316L/PTFE FDA, 3.1
DN10 Split pin 360° 13,00 T050AF-360-DN10 316L/C.PTFE ATEX+FDA, 3.1
DN10 Split pin 360° 13,00 T050F-360-DN10 316L/PTFE FDA, 3.1
DN10 Split pin 180° downwards 13,00 T050AF-180A-DN10 316L/C.PTFE ATEX+FDA, 3.1
DN10 Split pin 180° downwards 13,00 T050F-180A-DN10 316L/PTFE FDA, 3.1
DN10 Split pin 180° upwards 13,00 T050AF-180T-DN10 316L/C.PTFE ATEX+FDA, 3.1
DN10 Split pin 180° upwards 13,00 T050F-180T-DN10 316L/PTFE FDA, 3.1

Torus 75 Threaded- and Split pin connection

Connection Spraypattern Pipe* Productcode Materials Certificates Article number
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. Torus are available with hand and electric polishing. Torus rotary nozzles can be manufactured from Hastelloy C22. It is possible to customize with PEEK or C.PEEK rotor, see PEEK Torus. Other customizations are possible. The chemitorus is completely made of plastic PTFE or C.PTFE.
1/2″ IG-BSP 360° 1/2″ T075AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1741-113
1/2″ IG-BSP 360° 1/2″ T075F-360-BSP 316L/PTFE FDA, 3.1 4660-1754-112
1/2″ IG-BSP 180° downwards 1/2″ T075AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1
1/2″ IG-BSP 180° downwards 1/2″ T075F-180A-BSP 316L/PTFE FDA, 3.1 4660-1748-112
1/2″ IG-BSP 180° upwards 1/2″ T075AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1
1/2″ IG-BSP 180° upwards 1/2″ T075F-180T-BSP 316L/PTFE FDA, 3.1
1/2″ IG-NPT 360° 1/2″ T075AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1708-116
1/2″ IG-NPT 360° 1/2″ T075F-360-NPT 316L/PTFE FDA, 3.1 4660-1755-212
1/2″ IG-NPT 180° downwards 1/2″ T075AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1
1/2″ IG-NPT 180° downwards 1/2″ T075F-180A-NPT 316L/PTFE FDA, 3.1
1/2″ IG-NPT 180° upwards 1/2″ T075AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1
1/2″ IG-NPT 180° upwards 1/2″ T075F-180T-NPT 316L/PTFE FDA, 3.1
3/4″ Splint 360° 19,05 T075AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1744-413
3/4″ Splint 360° 19,05 T075F-360-PF 316L/PTFE FDA, 3.1 4660-1757-412
3/4″ Splint 180° downwards 19,05 T075AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1
3/4″ Splint 180° downwards 19,05 T075F-180A-PF 316L/PTFE FDA, 3.1
3/4″ Splint 180° upwards 19,05 T075AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1
3/4″ Splint 180° upwards 19,05 T075F-180T-PF 316L/PTFE FDA, 3.1
DN15 Splint 360° 19,00 T075AF-360-DN15 316L/C.PTFE ATEX+FDA, 3.1
DN15 Splint 360° 19,00 T075F-360-DN15 316L/PTFE FDA, 3.1
DN15 Splint 180° downwards 19,00 T075AF-180A-DN15 316L/C.PTFE ATEX+FDA, 3.1
DN15 Splint 180° downwards 19,00 T075F-180A-DN15 316L/PTFE FDA, 3.1
DN15 Splint 180° upwards 19,00 T075AF-180T-DN15 316L/C.PTFE ATEX+FDA, 3.1
DN15 Splint 180° upwards 19,00 T075F-180T-DN15 316L/PTFE FDA, 3.1

Installation Lance

GEA Breconcherry Turbodisc Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: TD25 IG-BSP (Split pin)
TD75/100/150 AG-BSP (Split pin)
Tank Connection: Flange as required
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 12.12.2022-71427321893-1888948-71042)