Tornado 4 Orbital cleaner

Attention product discontinuation: Tornado 4 orbital cleaners are no longer available. You can still get spare parts or a repair service on request. As an alternative cleaner, we recommend the product OC200.

Product Discontinuation: In line with our policy of continuous product improvement, we would like to announce that due to the success of the new OC200 modular orbital cleaner, we have decided to discontinue the Tornado 4 unit effective immediately. The Tornado 4 is no longer offered as the OC200 perfectly replaces it. However, the product support team is still available for maintenance and repairs, as well as to help you choose the optimal OC200 alternative.

GEA Breconcherry Tornado 4 orbital cleaner (extremely powerful, radial and axial rotating target cleaner with 4 nozzles)

Extremely powerful, radially and axially rotating jet cleaner with 4 nozzles

  • liquid powered 360° low pressure orbital cleaner
  • Extremely strong jet strength and high flow rate
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • validatable cleaning
  • Function monitoring by Vericlean or SMW 100
Technical Data Value
Max. cleaning diameter: 34 meters
Spray pattern: 360° orbital
Pressure range: 4 – 10 bar / 58-145 psi
Flow rate: 236 – 790 LPM (14,2 – 47,4 m³/h)
Insertion opening: min. Ø 250 mm
Preferred mounting position: arbitrary, preferrably vertical
Weight: approx. 4,6 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 2″ female thread BSP (NPT)
Optional Pipe Connections: 2″ Splint, others on demand
Nozzle characteristics: 4 x 8 mm, 4 x 9 mm, 4 x 10 mm, 4 x 11 mm, 4 x 12 mm Nozzles
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

GEA Breconcherry Tornado 4 Betriebswerte

Optimaler Operation

The pressure range for operating a Tornado 4 is at 4 – 10 bar on the cleaning machine.
With a flow rate of 236 – 790 liters/minute, a cleaning diameter of 18 – 34 meters is achieved.

The Tornado 4 is a powerful target jet cleaner with an orbital 360° spray pattern. The Tempest is driven by the cleaning medium at a pressure of 4 to 8 bar. Turbine-driven, a radial and axial rotation of the nozzle head is generated. This creates aligned jets of liquid through four long nozzles with a strong impact effect up to a diameter of 34 metres. By circulating jets of liquid, a completing spray pattern with high coverage and full coverage is thus produced within a time window of 4 to 10 minutes.

Optimal flow control enables a smooth-running mechanism without ball bearings and a hygienic sealing concept, the energy used on the unit is transformed into a powerful cleaning effect. The orbital cleaning behaviour enables the best possible use of the cleaning liquid or chemical additives. For use in hygiene-sensitive areas, the unit keeps itself permanently clean with a self-cleaning nozzle and empties itself automatically after use in vertical operation.

The use of the unit always conserves resources and requires minimal wear and maintenance. The Tempest meets the highest hygiene and safety standards and can be used in EX zones and FDA applications at the same time. During a long service life, this unit will always prove to be a reliable partner for your cleaning tasks. Tempest orbital cleaners are available in many connection variants. Optionally, the cleaning process of a Tempest can be permanently and non-invasively monitored by SMW 100 or Vericlean. The Tempest is one of the latest and most effective developments in the cleaning technology market.

Tornado 4 orbital cleaners are available with many connection variants. It is very compact and can be installed in any position in vessels or equipment using a 2” threaded attachment or a choice of splint pin or clamp mounting. The use on a lance or hanging from a hose is also possible. Frequent areas of application for this product are tanks and containers in the brewing, beverage, dairy processing, food, pharmaceutical, chemical and transport industries as well as on ships.

GEA Breconcherry, Gewindebefestigung

Gewindebefestigung

Tornado 4 standard units are equipped with a 2″ cylindrical female thread BSP (British Standard Pipe according to DIN ISO 228). Optionally, the unit is available with a 2″ tapered female thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry, Splintbefestigung

Splintbefestigung

The Tornado 4 is optionally available with a 2″ cotter pin connection. The cotter pin connection ensures dead-space-free mounting of the cleaning machine. Cotter pin versions have an approx. 15% higher flow rate.

GEA Breconcherry, Klammerbefestigung

Klammerbefestigung

The Tornado 4 is optionally available with a 2″ clamp connection. A clamp connection ensures easy removal of the cleaning machine.

Tornado 4 with 2″ threaded connection

Connection Nozzles Pipe* Product code Materials Certificates Item number
*corresponds to the max. outer diameter of the pipe on which the machine is to be installed (inch or mm). Cotter pin versions have an approx. 15% higher flow rate. Recommended standard units with high stock availability are shown in blue.
2″ female BSP 4 x 8,0 mm 2″ Tornado4-AF4x8S-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-115
2″ female BSP 4 x 8,0 mm 2″ Tornado4-F4x8S-BSP 316L/PTFE FDA, 3.1 4660-4980-116
2″ female NPT 4 x 8,0 mm 2″ Tornado4-AF4x8S-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-119
2″ female NPT 4 x 8,0 mm 2″ Tornado4-F4x8S-NPT 316L/PTFE FDA, 3.1 4660-4980-122
2″ female BSP 4 x 9,0 mm 2″ Tornado4-AF4x9S-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-114
2″ female BSP 4 x 9,0 mm 2″ Tornado4-F4x9S-BSP 316L/PTFE FDA, 3.1 4660-4980-117
2″ female BSP 4 x 9,0 mm 2″ Tornado4-AF4x9S-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-120
2″ female NPT 4 x 9,0 mm 2″ Tornado4-AF4x9S-NPT 316L/PTFE FDA, 3.1 4660-4980-123
2″ female NPT 4 x 10,0 mm 2″ Tornado4-AF4x10S-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-113
2″ female NPT 4 x 10,0 mm 2″ Tornado4-F4x10S-BSP 316L/PTFE FDA, 3.1 4660-4980-118
2″ female NPT 4 x 10,0 mm 2″ Tornado4-AF4x10S-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-121
2″ female NPT 4 x 10,0 mm 2″ Tornado4-F4x10S-NPT 316L/PTFE FDA, 3.1 4660-4980-124
2″ female NPT 4 x 11,0 mm 2″ Tornado4-AF4x11S-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-132
2″ female NPT 4 x 11,0 mm 2″ Tornado4-F4x11S-BSP 316L/PTFE FDA, 3.1 4660-4980-133
2″ female NPT 4 x 11,0 mm 2″ Tornado4-AF4x11S-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-134
2″ female NPT 4 x 11,0 mm 2″ Tornado4-F4x11S-NPT 316L/PTFE FDA, 3.1 4660-4980-135
2″ female BSP 4 x 12,0 mm 2″ Tornado4-AF4x12S-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-138
2″ female BSP 4 x 12,0 mm 2″ Tornado4-F4x12S-BSP 316L/PTFE FDA, 3.1 4660-4980-139
2″ female NPT 4 x 12,0 mm 2″ Tornado4-AF4x12S-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-140
2″ female NPT 4 x 12,0 mm 2″ Tornado4-F4x12S-NPT 316L/PTFE FDA, 3.1 4660-4980-141

Tornado 4 with 2″ cotter pin connection

Connection Nozzles Pipe* Product code Materials Certificates Item number
*corresponds to the max. outer diameter of the pipe on which the machine is to be installed (inch or mm). Cotter pin versions have an approx. 15% higher flow rate. Recommended standard units with high stock availability are shown in blue.
2″ Splint 4 x 8,0 mm 55,80 Tornado4-AF4x8S-200PF 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-125
2″ Splint 4 x 8,0 mm 50,80 Tornado4-F4x8S-200PF 316L/PTFE FDA, 3.1 4660-4980-128
2″ Splint 4 x 9,0 mm 50,80 Tornado4-AF4x9S-200PF 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-126
2″ Splint 4 x 9,0 mm 50,80 Tornado4-AF4x9S-200PF 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-126
2″ Splint 4 x 9,0 mm 50,80 Tornado4-F4x9S-200PF 316L/PTFE FDA, 3.1 4660-4980-129
2″ Splint 4 x 10,0 mm 50,80 Tornado4-F4x10S-200PF 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-127
2″ Splint 4 x 10,0 mm 50,80 Tornado4-F4x10S-200PF 316L/PTFE FDA, 3.1 4660-4980-130
2″ Splint 4 x 11,0 mm 50,80 Tornado4-F4x11S-200PF 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-136
2″ Splint 4 x 11,0 mm 50,80 Tornado4-F4x11S-200PF 316L/PTFE FDA, 3.1 4660-4980-137
2″ Splint 4 x 12,0 mm 50,80 Tornado4-F4x12S-200PF 316L/C.PTFE ATEX+FDA, 3.1 4660-4980-142
2″ Splint 4 x 12,0 mm 50,80 Tornado4-F4x12S-200PF 316L/PTFE FDA, 3.1 4660-4980-143

Schutzkäfig (feststehend)

GEA Breconcherry Tornado 4 Schutzkaefig feststehend

Materials: Stainless steel 1.4404 (316L), PTFE
Certificates: FDA, 3.1, 2.2
Unit connection: 2″ male BSP
Supply line: Weld-on connection for 41 mm pipe or 1.5″ male thread BSP

Anschweissadapter

GEA Breconcherry Tornado 4 Anschweissadapter

Materials: Stainless steel 1.4404 (316L)
Certificates: 3.1, 2.2
Unit connection: 2″ male BSP
Supply line: Weld-on end

Standfuß

GEA Breconcherry Tornado 4 Standfuss

Materials: Stainless steel 1.4404 (316L), PTFE
Certificates: 3.1, 2.2
Unit connection: 2″ male BSP
Supply line: on request

Tankreinigungswagen

GEA Breconcherry Tornado 4 Reinigungswagen

Materials: Stainless steel 316L (1.4404), PP (PTFE)
Certificates: FDA, 3.1, 2.2
Unit connection: 2″ male BSP
Supply line: DN50 threaded socket DIN 11851

Installationslanze

GEA Breconcherry Tornado 4 Installationslanze

Materials: Stainless steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Unit connection: 2″ male BSP (2″ Splint)
Tank connection: Flange on request
Sensor: with/without SMW 100

Vericlean Rotationszähler

GEA Breconcherry Tornado 4 Vericlean

Materials: Stainless steel 316L (1.4404), PTFE
Certificates: 3.1, 2.2
Unit connection: 2″ male BSP
Tank connection: Flange on request
Sensor type: IFM MFT200
Monitoring: The rotation speed of the cleaning machine is displayed permanently

SMW 100 Flüssigkeitssensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection type: Weld-in socket
Function: The surge of the sensor is displayed every 20 seconds

Wartungspakete & Werkzeug

GEA Breconcherry Tornado 4 Wartungspakete und Werkzeug

Tornado 4 C.PTFE (ATEX & FDA) 4660-4080-888
Tornado 4 PTFE (FDA) 4660-4081-888
Toolkit: 4660-4011-888

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 18.10.2022-71427321893-1888948-71042)