spray head – Breconcherry Industrielle Reinigungssysteme

IS25 Retractor

brecmer — Sun, 22 Oct 2023 18:28:54 +0000

Retractor IS25

IS25 retractor with static nozzle

for hygiene sensitive applications
numerous installation types
enables savings on cleaning agent
only low pressure required
vacuum resistant up to 0.1 bar abs.
reliable operation and low maintenance
monitoring by proximity switch
self-cleaning and hygienic

Technical Data

Characteristic	Value
max. Cleaning diameter	1,6 meters
Spraypattern	192° – 360°
Pressure Range	1,8 – 2,5 bar
Flowrate	48 – 90 LPM (2,9 – 5,4 m³/h)
Stroke lenght	56 mm
Preferred mounting position	arbitrary
Weight	approx. 6,0 KG
Materials in contact with product	Stainless Steel 316L (1.4435), EPDM, FKM, FFKM
Materials not in contact with product	Stainless Steel 316 (1.4301), NBR
Connections	see order codes
Nozzle characteristics	Sprayball fixed with drill holes
Certificates	3.1, 2.2, ATEX 0G/20D and FDA possible
max. operating temperature	98°C (208°F)
max. steam admission	140°C (284°F), 30 Min.
max. hot air admission	190°C (374°F), 30 Min
Operating recommendation	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Pressure in bar	B 0,6 Flowrate m³/h	B 0,8 Flowrate m³/h
Two spray heads are available: spray head B 06 (all 0.6 mm holes), spray head B 08 (all 0.8 mm holes). optimum operating pressure 1.8 to 2.5 bar.
1,5	2,9	4,2
1,8	3,2	4,6
2,0	3,4	4,8
2,2	3,5	5,1
2,5	3,8	5,4

The advantages of the IS 25 at a glance:

Functionally reliable and validatable
Spring-closing and pneumatic opening
Vacuum resistant up to 0.9 bar
Feedback of both end positions
Feedback via proximity switch holder or feedback head
Seals EPDM, FKM and FFKM Solvent resistant
Can be used in hazardous areas of ATEX zone 0G/20D
Standard material 1.4435/316L
Surfaces CIP and product-contact up to Ra ≤ 0.8 µm

Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes devices with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the type of device, FDA conformity as well as EX exemption and stroke lenghts between 50 mm and 1000 mm are possible.

Function

During the cleaning process, the spray head is pneumatically controlled and extended. After the cleaning process, the spray head is returned to its rest position by the strong spring load from the product chamber.

The IS25 has a spray head which is extended for cleaning in containers or pipelines. After the cleaning process, the spray head returns to its rest position and closes flush with the product chamber.
The use of the IS25 considerably reduces cleaning costs, because there is no need for buildup in agitator vessels or flooding of pipelines.
The IS25 is particularly suitable for cleaning tanks with moving internals, such as beam agitators and scrapers.
With the IS25 it is now also possible to clean bulk material pipelines with a minimized quantity, previously only possible with the use of a large quantity of cleaning agent. This considerably reduces energy and investment costs, as the cleaning agent consumption of the IS25 is only approx. 3.4 – 4.8 m³/h at 2 bar.

Application Areas and Cleaning Diameters

IS25 Device Description

Splash-proof connection head to protect the electrical installation (up to IP67).
Very compact and reversible actuator – spring closing / air opening or vice versa. Air support of the spring chamber is possible.
ECOVENT® -E actuators have the possibility of internal airflow.
Due to the open lantern, a defective rod seal and the valve position can be recognized immediately.
Reliable sealing at the valve stem – highest surface quality due to rolled stem surface.
One or two-piece housing.
The metallic stop of the valve disc results in a defined deformation of the seal. This results in a long service life.
Seat ring and guide for the spray head.
Removable spray head
Easy installation and removal by means of a hinged ringSplash-proof connection head to protect the electrical installation (up to IP67).

Installation examples

Pipe- and Container connections

Housing connection IS-T for welding into a Container jacket	Container welding flange T50/40 for welding into tank bottoms or tank shells	Housing connection IS-Roh for welding in pipe from DN 200 to DN 400	Housing connection for VARINLINE® housings DN 80 to DN 150, 4″ OD and 6″ IPS


	Behältereinschweißflansch T50/40

Container welding flange IS-T	Pipe welding flange IS

Retraktor IS25-Product selection / Ordering codes

Retraktor IS25

Code	IS25	D	T	01	0	0	1	K	00	2	0
Position	1	2	3	4	5	6	7	8	9	10	11

Example	Position	Designation	Code-Selection Characteristics
IS25	1	Typ	IS25	IS25 DN25
D	2	Nominal size standard	D	DN 25 DIN (29×1,5 mm)
D	2	Nominal size standard	S	DIN EN ISO (33,7×2,0 mm)
T	3	Housing	L	1-pruned 1.4435
T	3	Housing	T	2-pruned 1.4435
01	4	Sprayball	01	Sprayhead B 0.6
01	4	Sprayball	05	Sprayhead B 0.8
0	5	Pressure Connection per Prune¹	0	Welded end
			NFK	Hygienic-Nutflange, DIN 11864-2, DIN 11853-2
			ASN	Aseptic-flange connection, DIN 11864-2
			ASK	Hygienic-flange connection, DIN 11864-2, DIN 11853-2
			AVK	Hygienic-Screw connection, DIN 11864-1, DIN 11853-2
			AVN	Aseptik-Screw connection, DIN 11864-1
			TN	VARIVENT® Nutflange incl. O-Ring and Connection parts
			TK	VARIVENT® Flange connection, Nutflange on the Housing
0	6	Process connection²	1	Container welded flange T 50/40 1.4404
			3	Container welded flange T 50/40 1.4435
			5	Housing connection for VARILINE® Housing³ (DN80-150/4″-6″ OD/IPS)
			8	anpassbarer Housing connection IS-Roh for Pipes
			2	Housing connection IS-T 1.4435/316L
1	7	Sealing Materials in contact with product	1	EPDM
			2	FKM
			3	FFKM
K	8	Applications	K	EPDM
K	8	Applications	E	VMQ
00	9	Feedback⁴	0	No Feedback
			M	with Initiator admission
			M2	with Initiator admission and 2 Proximity initiators
			M1	with Initiator admission and 1 Proximity initiators
			T	T.VIS® M1 feedback head with 2 feedback signals and 1 pilot valve 24V
			A	ATEX feedback head ECOVENT® with 2 proximity switches 24V and 1 pilot valve 24V
2	10	Surface Quality Housing	2	inside Ra 0,8 μm, outside matte
			3	inside Ra 0,8 μm, outside polished
			4	inside Ra 0,4 μm, outside matte
			8	inside Ra 0,4 μm, outside polished
0	11	Certificates	0	without Certificates
			W	(41) with Factory certificate 2.2 DIN EN10204
			Z	(42) with Material acceptance test certificate 3.1 DIN EN10204

1: only with EPDM-Seal
2: optional: Weld-in device, part number: 254-000271
3: VARINLINE® Housing must be ordered separately
4: further feedback selectable under T.VIS® feedback systems

Optional

Magnetic sensor

Optional magnetic sensor for sensing position open and/or closed

Retractor nozzles Product overview

_	MR1	MR2	IS25	SR1000
Sprayhead	Chemidisc 25/75, Torus	Chemidisc 25/75, Torus	Spray ball (fixed)	Spinner
Container Connection	DN65/2,5	DN65/2,5″	DN80	DN16 to DN200
Extension	Fluid pressure	Fluid pressure	Air Pressure	Fluid pressure
Closure	Spring tension	Airpressure	Spring tension	Spring tension
Lifting lenght	50 – 300 mm	50 – 300 mm	56 mm	50 – 1000 mm
Sensor	open/closed	open/closed	No Sensor	open/closed
Nozzle closure	sealant	sealant	sealant	open
Certificates	ATEX & FDA	ATEX & FDA	FDA	FDA (ATEX)
Application	Pipe cleaning & Cleaning shaded areas	Container cleaning, Pipe cleaning	Pipe cleaning & Cleaning shaded areas	Container cleaning, Pipe cleaning

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 26.10.2023-71427321893-1888948-71042)

Highpressure Lance HL-E with electric motor

brecmer — Thu, 12 Oct 2023 20:40:27 +0000

Highpressure Lance HL-E with electric motor

Effective high-pressure IBC and container cleaning with electric motor

360° and 270° spray head possible
strong jet power with low consumption values
working pressure 70-250 bar
operation with commercially available high-pressure cleaners
compact dimensions, easy to handle
hygienic and low-wear application

Technical Data

Technical Data	Value
Max cleaning parameter:	2 meter
Spray pattern:	360° / 270° orbital
Number of Nozzles:	2,3 or 4 Nozzles
Nozzle Types:	0° spot jet, optional 5/15° flat jet nozzle
Pressure range:	70 – 250 bar
Flow rate:	30 – 200 LPM (1,8 – 12 m³/h)
Max. operating temperature:	150° Celsius
Insertion opening:	38 – 78 mm, depending on nozzle type
Rotating Speed:	11 / 17 / 24 / 33 t/min
Power Type:	a230 / 115 / 48 / 24 VAC oder 24 VDC
Shaft length:	200 – 4000 mm, Special lenghts on request
Mounting position:	arbitrary
Weight:	5 – 20 KG, depending on shaft length
Materials:	Stainless Steel 316L 304, 301, Viton, (EPDM/PTFE) more on request
Standard Pipe connection:	3/8″ AG, Optional M22x1,5 AG
Nozzle thread:	1/8″, M6, M4, depending on device
Certificates:	2.2, CE, ATEX, FDA on request
Ex version:	possible only with HL-A and HL-H
Noise level:	Not measurable, measured at the drive

Product description

The use of these devices is simple, these pressure washers can be connected to almost any standard high-pressure unit and stationary high-pressure pump. The shaft length of a device can be designed between 140 mm and 4000 mm, depending on the needs.
Compressed-air and water-hydraulically driven variants are suitable for use in EX zones, and many of the unit types offered are FDA-compliant.
An extensive range of accessories is offered for handling and installation.

Spray head types for HL-E high pressure lances

Sprayhead R55

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sprayhead R40

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sprayhead R32

max. 180 bar, max. 30 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sprayhead R37

max. 180 bar, max. 30 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Double-Sprayhead RD

max. 200 bar, max. 80 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

RD70

Double-Sprayhead RD70

max. 70 bar, max. 200 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sealed Sprayhead RC

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Angular Sprayhead RW

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

High Pressure Lance HL-A with air pressure motor

brecmer — Wed, 11 Oct 2023 21:25:39 +0000

High-Pressure lance HL-A with air-pressure-motor

Effective high-pressure IBC and container cleaning with air motor

360° and 270° spray head possible
strong jet power with low consumption values
working pressure 70-250 bar
Operation with commercially available high pressure cleaners
compact dimensions, easy to handle
hygienic and low-wear application

Technical Data

Technical Data	Value
Max cleaning parameter:	2 meter
Spray pattern:	360° / 270° orbital
Number of Nozzles:	2,3 or 4 Nozzles
Nozzle Types:	0° spot jet, optional 5/15° flat jet nozzle
Pressure range:	70 – 250 bar
Flow rate:	30 – 200 LPM (1,8 – 12 m³/h)
Max. operating temperature:	150° Celsius
Insertion opening:	38 – 78 mm, depending on nozzle type
Rotating Speed:	10 – 20 t/min, adjustable
Shaft Lenght:	200 – 4000 mm, Special lengths on request
Mounting position:	arbitrary
Weight:	5 – 20 KG, depending on shaft length
Materials:	Stainless Steel 316L 304, 301, Viton, (EPDM/PTFE) more on request
Standard Pipe connection:	3/8″ AG, Optional M22x1,5 AG
Nozzle thread:	1/8″, M6, M4, depending on device
Certificates:	2.2, CE, ATEX, FDA on request
Ex version:	possible only with HL-A and HL-H

Product description

High-pressure cleaners operate with a three-dimensionally rotating spray head, driven by an electric, compressed air or water-hydraulic motor. An orbital motion of both rotational axes forms a 360-degree spray pattern.
An extensive selection of spray head types allows these units to be used in a wide variety of applications.

The use of these devices is simple, these pressure washers can be connected to almost any standard high-pressure unit and stationary high-pressure pump. The shaft length of a device can be designed between 140 mm and 4000 mm, depending on the needs.
Compressed air and water-hydraulically driven variants are suitable for use in EX zones, and many of the unit types offered are FDA-compliant.
An extensive range of accessories is offered for handling and installation.

High-Pressure Lances HL-A - Technical Data and Product-, Sprayhead variants

	HL-A-R55	HL-A-R40	HL-A-R32	HL-A-R37	HL-A-RD	HL-A-RD70	HL-A-RC	HL-A-RW
Materials	316L	316L	316L	316L	316L	316L	316L	316L
Nozzle amount	2/3/4	2/3/4	2	2	4	4	2	2
Insertion opening min.	54	50	38	38	78	78	56	68
Nozzle thread	1/8″	M6	M4	M4	1/8″	1/8″	1/8″	1/8″
Amount max. LPM	50	50	30	30	80	200	50	50
Temperature max.	150°C	150°C	150°C	150°C	150°C	150°C	150°C	150°C
Spraypattern	360°	360°	360°	360°	360°	360°	360°	270°
Rotation t/min	10 – 20 t/min, adjustable
Noise Emission	77 dBA, measured at the motor

Spray head types for HL-A high pressure lances

Sprayhead R55

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sprayhead R40

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sprayhead R32

max. 180 bar, max. 30 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sprayhead R37

max. 180 bar, max. 30 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Double-Sprayhead RD

max. 200 bar, max. 80 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

RD70

Double-Sprayhead RD70

max. 70 bar, max. 200 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Sealed Sprayhead RC

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.

Angular Sprayhead RW

max. 250 bar, max. 50 liters/minute
max. shaft length: 4000 mm
Minimum dimension of the installation opening for linear insertion of the spray heads.