Spray balls special materials (stainless steel)

brecmer — Mon, 30 Oct 2023 14:47:35 +0000

Spray balls – special materials

Sprayballs made of Stainless Steel

Extensive range with high quality workmanship

0.8 to 3.0 meter cleaning diameter
360° spray pattern type available
suitable for use in FDA & EX environment
acid, alkali & temperature resistant
2 different ball sizes available
inexpensive to purchase, reliable operation
reasonable selection of high quality materials

Technical Data

Technical Data	Value
Max. Cleaning Diameter:	3 meters
Spraypattern:	360°
Pressure-range:	1,0 – 2,5 bar
Flowrate:	40 – 290 LPM (2,4 – 17,4 m³/h)
Insertion Opening:	30 mm up to 60mm
Mounting position:	arbitrary
Materials:	Stainless Steel 316L (1.4435), Alloy 59 (2.4605), Hastelloy C22 (2.4602), (1.4539)
Standard connection:	see table
Surface:	E-polished, outside Ra<=0.5 μm, matt for DIN ISO
Nozzle characteristic:	static ball with holes
max. ambient temperature:	140°C (284°F) 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Due to high liquid volumes, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, an improvement of the cleaning effect can be achieved, thus shortening the cleaning time.

Two modes of operation are possible
– permanent flushing
– impulse-pause operation

Compared to the permanent blasting, the impulse-pause operation causes a reduction of the cleaning liquid quantity with the same cleaning time. This allows the cleaning medium used to develop its effect.

Dimensions - Pipe types - Bore size

Pipe-types

(DIN 11866 A-Series for Pipe outward dimensions)			DIN 11866 B-Series DIN EN ISO 1127			DIN 11866 C-Series ASME-BPE 2005
DR: Pipe outer diameter s: Spray ball Wall thickness
DN	DR (mm)	s (mm)	DN/OD	DR (mm)	s (mm)	DN	DR	s (mm)
10	13	1,5	13,5	13,5	1,6	1/2″	12,7	1,65
15	19	1,5	17,2	17,2	1,6	3/4″	19,05	1,65
20	23	1,5	21,3	21,3	1,6
			26,9	26,9	1,6
25	29	1,5	33,7	33,7	2,0	1″	25,4	1,65
40	41	1,5	42,4	42,4	2,0	1 1/2″	38,1	1,65
50	53	1,5	48,3	48,3	2,0	2″	50,8	1,65

Bore size

Type 05						Type 1					Type 2
316L (1.4404)				316L (1.4435)	Alloy 59 (2.4605)	316L (1.4404)			316L (1.4435)	Alloy 59 (2.4605)	316L (1.4404)
Ø DR	12 mm	13 mm	1/2″ OD mm	13,5 mm	1/2″ OD mm	29 mm	1″ OD mm	29 mm	33,7 mm	33,7 mm	53 mm	2″ OD mm
Ø D	28	28	28	28	28	64	64	64	64	64	93	93
H	46,6	46,6	46,6	46,6	46,6	84	84	84	84	84	113,5	113,5
b+a	18	18	16	18	18	20	20	20	16,5	16,5	30	30
a	10	10	8	10	10	10	10	10	6	6	10	10
b	8	8	8	8	8	10	10	10	10,5	10,5	20	20
Drilling from bottom edge pipe
b-0,2	7,8	7,8	7,8	7,8	7,8	9,8	9,8	9,8	10,3	10,3	19,8	19,8

Spray balls - Special materials - Product selection Connection types/variants

DIN 11850 Clamp connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type	Spray angle	Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe DIN 11850	Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min.
A1-1,0	360°	1,5-2,5	3,0	3,7	4,0	4,2	4,4	4,7	64	84	29	11850P-253-111.83
A1-1,5	360°	1,8-3,0	7,0	8,6	9,4	9,9	10,4	11,1	64	84	29	11850P-253-111.84
A1	360°	2,0-3,0	9,8	12,0	13,1	13,9	14,5	15,5	64	84	29	11850P-253-111.82
LA1-1,0	360°	1,5-2,5	5,5	6,7	7,4	7,8	8,2	8,7	64	84	29	11850P-253-111.80
LA1-1,5	360°	2,5-3,0	11,0	13,5	14,8	15,6	16,3	17,4	64	84	29	11850P-253-111.81

ISO Clamp connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type	Spray angle	Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe ISO	Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05	360°	1,0-2,0	5,1	6,2	6,8	7,2	7,6	8,1	28	46,6	13,5	ISOP-253-111.78
A05-1,0	360°	0,8-1,5	2,8	3,4	3,8	4,0	4,2	4,4	28	46,6	13,5	ISOP-253-111.79
A1-1,0	360°	1,5-2,5	3,0	3,7	4,0	4,2	4,4	4,7	64	84	33,7	ISOP-253-111.88
A1-1,5	360°	1,8-3,0	7,0	8,6	9,4	9,9	10,4	11,1	64	84	33,7	ISOP-253-111.87
LA1-1,0	360°	1,5-2,5	5,5	6,7	7,4	7,8	8,2	8,7	64	84	33,7	ISOP-253-111.85
LA1-1,5	360°	2,5-3,0	11,0	13,5	14,8	15,6	16,3	17,4	64	84	33,7	ISOP-253-111.86

Inch OD and ISO clamp connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outside: Ra<=0.5 μm

Type	Spray angle	Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	INCH/ ISO	Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min.
A05	360°	1,0-2,0	5,1	6,2	6,8	7,2	7,6	8,1	28	46,6	1/2″ (12,7)	INCHA-253-111.76
A05-1,0	360°	0,8-1,5	2,8	3,4	3,8	4,0	4,2	4,4	28	46,6	1/2″ (12,7)	INCHA-253-111.77
A1-1,0	360°	1,5-2,5	3,0	3,7	4,0	4,2	4,4	4,7	64	84	33,7	ISOA-253-111.68
A1-1,5	360°	1,8-3,0	7,0	8,6	9,4	9,9	10,4	11,1	64	84	33,7	ISOA-253-111.69

DIN ISO 228-1 Threaded connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outside: Ra<=0,5 μm

Type	Spray angle	Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe DIN ISO 228-1	Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05	360°	1,0-2,0	5,1	6,2	6,8	7,2	7,6	8,1	28	46,6	G 1/2″	GA-253-106.78
A05-1,0	360°	0,8-1,5	2,8	3,4	3,8	4,0	4,2	4,4	28	46,6	G 1/2″	GA-253-106.79

DIN ISO Threaded connection

Material: (1.4539)
Surface: matte

Type	Spray angle	Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe DIN ISO	Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05	360°	1,0-2,0	4,7	5,8	6,3	6,6	7,0	7,4	28	25	G 1/4″	GS-253-106.68

Accessory

Installation lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Device connection:	see table
Tank connection:	Flange as needed
Sensor:	without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 30.10.2023-71427321893-1888948-71042)

ISOP-253-111.87 – Breconcherry Industrielle Reinigungssysteme