hygienic – Breconcherry Industrielle Reinigungssysteme https://www.breconcherry.de Innovative Reinigungssysteme für die Industrie Sun, 29 Oct 2023 19:46:43 +0000 en-GB hourly 1 https://wordpress.org/?v=7.0 https://www.breconcherry.de/wp-content/uploads/cropped-cropped-Breconcherry-Logo.png-32x32.webp hygienic – Breconcherry Industrielle Reinigungssysteme https://www.breconcherry.de 32 32 Retractor MR1 https://www.breconcherry.de/en/products-en/retractor-mr1/ Thu, 26 Oct 2023 09:40:23 +0000 https://www.breconcherry.de/?p=16180

Retractor MR1

Extendable rotation nozzle with spring return

  • Version with different rotation nozzles
  • Return spring ensures complete closure
  • FDA compliant & EX certified
  • acid, alkali & temperature resistant
  • adaptable design, different stroke widths
  • ideal for pipelines and silos
  • designed for hygienic operation
  • operation monitoring by sensors possible

Technical Data

Characteristic Value
Funktion Opening by cleaning medium, spring-closing, air/gas discharging
Pressure Range 3-4 bar
Air pressure for emptying ab 0,5 bar
Stroke lenght 75 – 300 mm
Preferred mounting position vertical downwards to horizontal
Weight approx. 6,0 KG (Standard version)
Materials Stainless Steel 316L (1.4404), C.PTFE, PTFE, PEEK, C.PEEK EPDM, Hastelloy, Silicon
Materials Feather Stainless Steel 316 (1.4401)
Pipe Connection DN25 Clamping Flange, ISO 1″ OD Clamping Flange, 1″ BS 4825-3 Clamping Flange, more on request
Container connection DN65 Clamping Flange, ISO 2,5″ OD Clamping Flange, 2,5″ BS 4825-3 Clamping Flange, Block flange, Weld-on socket, more on request
Flange Variations Welded flange, Welded flange R50 zu R8, more on request
Nozzle Characteristics Torus (Special), Chemidisc 25-360°, Chemidisc 75-360°
Certificates 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. ambient temperature 95°C (203°F
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

MR1 Variant Max. Cleaning Diameter Flowrate
MR1 with Torus (Special) Rotor 4,0 m 47 – 52 LPM
MR1 with Chemidisc 25-360° Rotor 1,5 m 50 – 60 LPM
MR1 with Chemidisc 75-360° Rotor 3,0 m 75 – 83 LPM

Dimensions

Abmessungen MR1

Product description

Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes devices with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the device type, FDA conformity as well as EX exemption and stroke widths between 50 mm and 1000 mm are possible.

The RETRAKTOR MR1 is a retraction spring based extendable cleaning nozzle used mainly in the food, chemical and pharmaceutical industries. Using a fluid pressure of 3 bar, a rotary nozzle extends up to 300 mm into a container, pipe or equipment, allowing for targeted 270-360° all-around cleaning. The MR1 can be equipped with different nozzle sizes and types, allowing adjustments in terms of liquid flow rates or effective area. The rotating nozzle itself is fluid-bearing and extremely durable. There is a choice between a closed system (illustration) or an open system without closure to the production area.

he MR1 guarantees continuous self-cleaning during operation and can be pressurized with compressed air or steam after use for complete draining, drying or sterilization. The compressed air or steam supply must counteract the spring to achieve easy opening; complete opening is not possible. The MR1 can be used in containers with low negative pressure.

A function control can be realized optionally via magnetic proximity sensors. For mounting an MR1 to a vessel or pipe, different mounting types from 2.5″ (DN65) are possible.

The MR1 is completely made of stainless steel 316L (spring AISI316) and equipped with solvent and temperature resistant plastic components. The MR1 retractor is FDA compliant and suitable for hazardous areas (ATEX94/9/EC) and for use with flammable liquids.

The MR1 retractor can be used for liquid injection or cleaning of vessels, pipes or areas in production or filling plants.

Application areas

Application areas

Installation Example

Retractor MR1 and MR2 - Product selection/order key

Retractor MR1 and MR2

Code MR1 100 1 1 2 1 1 1 0 1 0
Position 1 2 3 4 5 6 7 8 9 10 11
Example Position Designation Code Selection Features
MR1 1 Type MR1 Retraktor MR1 (spring-closing)
MR2 Retraktor MR2 (air-closing 1/4″ BSP IG)
100 2 Insertion lenght 075 75 mm min.
300 300 mm max.
1 3 Connections for CIP and Drainage 1 DN 25 Clamp flange
2 ISO 1″ OD Clamp flange
3 1″ BS 4825-3 Clamp flange
other connections on demand
1 4 Welding flange 1 Welded end flat
2 Welded end flat R 50 zu R ∞ (flat) on demand
2 5 Connection for welded flange 1 DN 65 Clamp flange
2 ISO 2 1/2″ OD Clamp flange
3 2 1/2″ BS 4825-3 Clamp flange
1 6 Sprayhead 1 Torus (Sprayhead and Seal)
2 Chemidisc 25
3 Chemidisc 75
1 7 Seal-materials in contact with product 1 PTFE
2 C.PTFE
1 8 Seal-materials 1 EPDM
2 FKM
4 VMQ
0 9 Feedback 0 no Feedback
1 1 magnetic proximity initiator (open)
2 1 magnetic proximity initiator (closed)
3 2 magnetic proximity initiator (open and closed)
1 10 Surface quality 1 inside Ra 0,8 μm up to Ra 1,6 μm, outside Ra 0,8 μm up to Ra 0,4 μm polished
others on demand
0 11 Certificates 0 ohne Certificates
W (41) with Factory certificate 2.2 DIN EN10204
Z (42) with Material inspection certificate 3.1 DIN EN10204
S Certificates as Set inkl. 3.1, FDA

Optional

Magnetsensor für MR1 und MR2

Magnetic sensor MFT200 Optional magnetic sensor for sensing position open and/or closed

Retractor nozzles Product overview

_ MR1 MR2 IS25 SR1000
Sprayhead Chemidisc 25/75, Torus Chemidisc 25/75, Torus Spray ball (fixed) Spinner
Container Connection DN65/2,5 DN65/2,5″ DN80 DN16 to DN200
Extension Fluid pressure Fluid pressure Air Pressure Fluid pressure
Closure Spring tension Airpressure Spring tension Spring tension
Lifting lenght 50 – 300 mm 50 – 300 mm 56 mm 50 – 1000 mm
Sensor open/closed open/closed No Sensor open/closed
Nozzle closure sealant sealant sealant open
Certificates ATEX & FDA ATEX & FDA FDA FDA (ATEX)
Application Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 26.10.2023-71427321893-1888948-71042)

]]> Turbodisc 25 EN https://www.breconcherry.de/en/products-en/turbodisc-25-en/ Tue, 24 Oct 2023 09:47:20 +0000 https://www.breconcherry.de/?p=13859

Turbodisc 25 Rotating Nozzle

GEA Breconcherry Turbodisc 25 Rotationsdüsen (tropfenbildend, schnelle Rotation)

Plain bearing nozzle with fast rotation
and particularly resistant

  • no ball bearings
  • fast rotation and small amounts of liquid
  • FDA compliant & EX certified
  • very temperature resistant
  • only a few individual components
  • also available in plastic
  • high operational safety, absolutely hygienic

Technical Data

Technical Data Value
Max. cleaning diameter: 1,5 Meter
Spray pattern: 360° and 180° up-, downwards
Pressure range: 2 – 4 bar
Flow rate: 40 – 60 LPM (2,4 – 3,6 m³/h)
Insertion opening: min. Ø 31 mm
Mounting position: arbitrary
Weight: ca. 0,05 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE, C.PEEK, PEEK
Pipe connection: 1/4″ External Thread BSP (NPT)
Alternative connection: 1/2″ Split pin, DN10 Split pin
Nozzle characteristics: Rotating Rotordisc
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating values

 

Optimal Operation

The pressure range for operating a Turbodisc 25 is at 2 – 4 bar at the cleaning nozzle.

With a flow rate of 40 – 60 liters/minute, a cleaning diameter of 1 – 5 meters is achieved.

Dimensions

GEA Breconocsherry Turbodisc25 Abmessungen

Product description

Fast-rotating Turbodiscs create a permanently even, drop-shaped liquid distribution. Thanks to the intelligent liquid storage, these rotating nozzles are extremely durable compared to their ball-bearing counterparts. Turbodisc have already achieved operating times of over 25 years. Some of these products are highly resistant to high temperatures or service with steam or compressed air. An extensive range of 180° spray patterns is available with many connection options and materials. Turbodisc are ideal for installation in conveyor and filling systems as well as for cleaning sterile tanks.

The TURBODISC is a fast rotating tank cleaner that is perfect for replacing static spray balls. By that replacement, the consumption of liquid or the time required for cleaning can often be significantly reduced. During operation, the cleaning medium drives the rotor, which rotates friction-free and at high speed on a bearing made of cleaning fluid. This procedure turns the fluid into many high-energy drops, which are thrown against all areas around the cleaning nozzle at the same time and at high speed. As a consequence a spherical spray pattern is created around the nozzle, that can effectively clean the walls of the tank.

With the Turbodisc, the time and liquid required for cleaning a vessel can often be extremely reduced. The Turbodisc 25-360AF can be operated in any position; in vertical operation, optimum residual emptying is ensured. The Turbodisc 25-360 is very heat resistant and can be used at ambient temperatures of up to 250°C under certain circumstances. All TURBODISC Nozzles also promise exceptionally long service life when used with compressed air or in superheated steam sterilization and high temperatures.

For use in ATEX and FDA applications, all certificates are available for the Turbodisc 25-360AF at the same time for the first time. This enables the use of this product in almost all application areas. Areas of application: Brewery, beverage, dairy processing, food, pharmaceutical, chemical and transport industries. Rinsing, cleaning and wetting of vessels, tanks or plant components of various dimensions, process vessels, reactors, dryers, granulators, storage tanks, coating machines and tank containers.

Abmessungen und Anschlusstypen

Turbodisc 25 Variants

TD25AF-360-BSP TD25F-360-BSP TD25F-360-PF TD25AF-180T-BSP TD25AF-180A-BSP
GEA Breconcherry TURBODISC25-AF Anschlusstypen GEA Breconcherry TURBODISC25-F Anschlusstypen GEA Breconcherry TURBODISC25-PF Anschlusstypen GEA Breconcherry TURBODISC25-180T Anschlusstypen GEA Breconcherry TURBODISC25-180A Anschlusstypen

TD25 Measurements and Connection Types

TD25 Abmessungen und Anschlusstypen
B* (split pin version) corresponds to the inner diameter of the Turbodisc for mounting on a pipe whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing pipe must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
Dimensions (mm) A B* C D E F G
TD25 1/4″ AG-BSP 16,50 1/4″ AG-BSP 29,00 47,00 – – –
TD25 1/2″ Split pin 16,50 12,75 – 12,80 29,00 47,00 10,00 2,50 –
TD25 DN10 Split pin 16,50 13,08 – 13,10 29,00 47,00 10,00 2,50 –
GEA Breconcherry Turbodisc25 Zeichnung Abmessungen

Turbodisc 25 - Product Selection Connection Types / Variants

Turbodisc 25 Threaded Connection

Connection Spraypattern Pipe* Product Code Materials Certificates Article number
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. All Turbodiscs are available with electric and hand polishing. Code example: TD25AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearing (FDA only, no ATEX). Code example: TD25F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD25AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be manufactured from Hastelloy C22.
1/4″ AG-BSP 360° 1/4″ D25AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1678-113
1/4″ AG-BSP 360° 1/4″ D25AF-360-BSP 316L/PTFE FDA, 3.1 4660-1603-002
1/4″ AG-BSP 180° downwards 1/4″ TD25AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1664-113
1/4″ AG-BSP 180° downwards 1/4″ TD25F-180A-BSP 316L/PTFE FDA, 3.1 4660-1665-012
1/4″ AG-BSP 180° upwards 1/4″ TD25AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
1/4″ AG-BSP 180° upwards 1/4″ TD25F-180T-BSP 316L/PTFE FDA, 3.1 –
1/4″ AG-NPT 360° 1/4″ TD25AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-203
1/4″ AG-NPT 360° 1/4″ TD25F-360-NPT 316L/PTFE FDA, 3.1 4660-1604-202
1/4″ AG-NPT 180° downwards 1/4″ TD25AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
1/4″ AG-NPT 180° downwards 1/4″ TD25F-180A-NPT 316L/PTFE FDA, 3.1 –
1/4″ AG-NPT 180° upwards 1/4″ TD25AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
1/4″ AG-NPT 180° upwards 1/4″ TD25F-180T-NPT 316L/PTFE FDA, 3.1 –

Turbodisc 25 Split pin Connection

Connection Spraypattern Pipe* Product Code Materials Certificate Article Number
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. All Turbodiscs are available with electric and hand polishing. Code example: TD25AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearing (FDA only, no ATEX). Code example: TD25F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD25AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be manufactured from Hastelloy C22.
1/2″ Split pin 360° 12,70 TD25AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1685-413
1/2″ Split pin 360° 12,70 TD25F-360-PF 316L/PTFE FDA, 3.1 4660-1674-412
1/2″ Split pin 180° downwards 12,70 TD25AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1/2″ Split pin 180° downwards 12,70 TD25F-180A-PF 316L/PTFE FDA, 3.1 –
1/2″ Split pin 180° upwards 12,70 TD25AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1/2″ Split pin 180° upwards 12,70 TD25F-180T-PF 316L/PTFE FDA, 3.1 –
DN10 Split pin 360° 13,00 TD25AF-360-DN10 316L/C.PTFE ATEX+FDA, 3.1 –
DN10 Split pin 360° 13,00 TD25F-360-DN10 316L/PTFE FDA, 3.1 –
DN10 Split pin 180° downwards 13,00 TD25AF-180A-DN10 316L/C.PTFE ATEX+FDA, 3.1 –
DN10 Split pin 180° downwards 13,00 TD25F-180A-DN10 316L/PTFE FDA, 3.1 –
DN10 Split pin 180° upwards 13,00 TD25AF-180T-DN10 316L/C.PTFE ATEX+FDA, 3.1 –
DN10 Split pin 180° upwards 13,00 TD25F-180T-DN10 316L/PTFE FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Turbodisc25 Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connections: 1/4″ IG-BSP (1/2″ Splint)
Tank Connection: Flange according to demand
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 29.11.2022-71427321893-1888948-71042)

]]> Turbodisc EN https://www.breconcherry.de/en/rotatingnozzles-drop-en/turbodisc/ Mon, 23 Oct 2023 21:09:10 +0000 https://www.breconcherry.de/?p=13831

Turbodisc Rotating Nozzles

GEA Breconcherry Turbodisc Rotationsdüsen (tropfenbildend, schnelle Rotation)

Plain bearing nozzle with fast rotation
and particularly resistant

  • no ball bearings
  • fast rotation and small amounts of liquid
  • FDA compliant & EX certified
  • very temperature resistant
  • only a few individual components
  • also available in plastic
  • high operational safety, absolutely hygienic

Technical Data

Technical Data Value
Max. cleaning diameter: TD25/75/100/150, 1,5/2,4/4,5/5 Meter
Spray pattern: 360° and 180° up-, downwards
Pressure range: 2 – 4 bar
Flow rate: TD25 40 – 60 LPM, TD75 75 – 105 LPM,
TD100 120 – 158 LPM, TD150 180 – 245 LPM
(2,4 – 14,7 m³/h)
Insertion opening: TD25/75/100/150, min. Ø 31/41/55/75 mm
Mounting position: arbitrary
Weight: TD25/75/100/150 ca. 0,05/0,19/0,44/0,95 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE, C.PEEK, PEEK, Hastelloy
Pipe connection: BSP/NPT IG (TD25 BSP/NPT AG), DN/ZOLL Splint
Nozzle characteristics: Rotating Rotordisc
Certificates: 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

 

Optimal Operation

The pressure range for operating a Turbodisc is at 2 – 4 bar at the cleaning nozzle.
With a flow rate of 40 – 245 liters/minute, a cleaning diameter of 1 – 5 meters is achieved.

Dimensions

GEA Breconcherry Turbodisc Abmessungen

Product description

Fast-rotating Turbodiscs create a permanently even, drop-shaped liquid distribution. Thanks to the intelligent liquid storage, these rotating nozzles are extremely durable compared to their ball-bearing counterparts. Turbodisc have already achieved operating times of over 25 years. Some of these products are highly resistant to high temperatures or service with steam or compressed air. An extensive range of 180° spray patterns is available with many connection options and materials. Turbodisc are ideal for installation in conveyor and filling systems as well as for cleaning sterile tanks.

The TURBODISC is a fast rotating tank (canister) cleaner that is perfect for replacing static spray balls. In this way, the consumption of liquid or the time required for cleaning can often be significantly reduced. During operation, the cleaning medium drives the rotor, which rotates friction-free and at high speed on a bearing made of cleaning fluid. This turns into many high-energy drops, which are thrown against all areas around the cleaning nozzle at the same time and at high speed. A spherical spray pattern is created around the nozzle.

TURBODISC tank cleaners are ideal for impact flushing and can be operated at any angle. Thanks to the plain bearing system of the TURBODISC, these nozzles can often be used for years with almost no wear. The TURBODISC promises an exceptional service life even when used with compressed air or superheated steam sterilization and high temperatures.

The TURBODISC is also available in plastic as CHEMIDISC and in a conical funnel as TURBOCW25/75 for cleaning targeted areas. There is a large selection of types available in different sizes and designs. Areas of application: Brewery, beverage, milk processing, food, pharmaceutical, chemical and transport industries. Flushing and cleaning of containers, tanks or plant components of various dimensions, process containers, reactors, dryers, granulators, storage tanks, coating machines and tank containers.

Dimensions and Connection Types

Turbodisc Variants

TD75/100/150-360-BSP TD75/100/150-360-PF TD75AF-180A-BSP TD100/150F-180A-BSP Turbodisc Dimensions
GEA Breconcherry TD75/100/150-360-BSP Anschlusstypen GEA Breconcherry TD75/100/150-360-PF Anschlusstypen GEA Breconcherry TD75AF-180A-BSP Anschlusstypen GEA Breconcherry TD100/150F-180A-BSP Anschlusstypen GEA Breconcherry Turbodisc Zeichnung Abmessungen

TD75/100/150 Dimensions and Connection Types

Variante A B* C D E F G
Dimensions in mm. B* (Split pin version) Corresponds to the inner diameter of the Turbodisc for mounting on a pipe whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing pipe must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
TD75 3/4″ IG-BSP 33,00 3/4″ IG-BSP 40,00 55,00 9,00 – –
TD75 1″ Split pin 33,00 25,45 – 25,50 40,00 55,00 9,00 2,50 20,00
TD75 DN25 Split pin 33,00 29,17 – 29,22 40,00 55,00 9,00 2,50 20,00
TD100 1″ IG-BSP 35,00 1″ IG-BSP 50,00 75,00 11,00 – –
TD100 1″ Split pin 35,00 25,45 – 25,50 50,00 75,00 11,00 2,50 25,00
TD100 DN25 Splint 35,00 25,45 – 25,50 50,00 75,00 11,00 2,50 25,00
TD150 1,5″ IG-BSP 44,00 1,5″ IG-BSP 70,00 98,00 8,00 – –
TD150 1,5″ Splint 44,00 38,15 – 38,20 70,00 98,00 8,00 3,50 29,00
TD150 DN40 Splint 44,00 41,20 – 41,25 70,00 98,00 8,00 3,50 29,00

Turbodisc - Product Selection Connection Types / Variants

Turbodisc 75 Thread- and Split pin connection

Connection Spraypattern Pipe* Product code Materials Certificate Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. All Turbodiscs are available with electric and hand polishing. Code example: TD75AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearing (FDA only, no ATEX). Code example: TD75F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD75AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be made of Hastelloy C22. Turbodisc 75 are not available with spray pattern up.
3/4″ IG-BSP 360° 3/4″ TD75AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1615-003
3/4″ IG-BSP 360° 3/4″ TD75F-360-BSP 316L/PTFE FDA, 3.1 4660-1624-002
3/4″ IG-BSP 180° downwards 3/4″ TD75AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
3/4″ IG-BSP 180° downwards 3/4″ TD75F-180A-BSP 316L/PTFE FDA, 3.1 –
3/4″ IG-NPT 360° 3/4″ TD75AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-210
3/4″ IG-NPT 360° 3/4″ TD75F-360-NPT 316L/PTFE FDA, 3.1 4660-1677-211
3/4″ IG-NPT 180° downwards 3/4″ TD75F-180A-NPT 316L/PTFE FDA, 3.1 –
1″ Split pin 360° 25,40 TD75AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1616-403
1″ Split pin 360° 25,40 TD75F-360-PF 316L/PTFE FDA, 3.1 4660-1625-402
1″ Split pin 180° downwards 25,40 TD75AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1″ Split pin 180° downwards 25,40 TD75F-180A-PF 316L/PTFE FDA, 3.1 –
DN25 Split pin 360° 29,12 TD75AF-360-DN25 316L/C.PTFE ATEX+FDA, 3.1 –
DN25 Split pin 360° 29,12 TD75F-360-DN25 316L/PTFE FDA, 3.1 –
DN25 Split pin 180° downwards 29,12 TD75AF-180A-DN25 316L/C.PTFE ATEX+FDA, 3.1 –
DN25 Split pin 180° downwards 29,12 TD75F-180A-DN25 316L/PTFE FDA, 3.1 –

Turbodisc 100 Thread- and Split pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in bold. All Turbodiscs are available with electric and hand polishing. Code example: TD100AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearings (FDA only, no ATEX). Code example: TD100F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD100AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be manufactured from Hastelloy C22.
1″ IG-BSP 360° 1″ TD100AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1611-113
1″ IG-BSP 360° 1″ TD100F-360-BSP 316L/PTFE FDA, 3.1 4660-1624-112
1″ IG-BSP 180° 1″ TD100AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
1″ IG-BSP 180° downwards 1″ TD100F-180A-BSP 316L/PTFE FDA, 3.1 –
1″ IG-BSP 180° upwards 1″ TD100AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
1″ IG-BSP 180° upwards 1″ TD100F-180T-BSP 316L/PTFE FDA, 3.1 –
1″ IG-NPT 360° 1″ TD100AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-204
1″ IG-NPT 360° 1″ TD100F-360-NPT 316L/PTFE FDA, 3.1 4660-1624-212
1″ IG-NPT 180° downwards 1″ TD100AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
1″ IG-NPT 180° downwards 1″ TD100F-180A-NPT 316L/PTFE FDA, 3.1 –
1″ IG-NPT 180° upwards 1″ TD100AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
1″ IG-NPT 180° upwards 1″ TD100F-180T-NPT 316L/PTFE FDA, 3.1 –
1″ Split pin 360° 25,40 TD100AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1614-413
1″ Split pin 360° 25,40 TD100F-360-PF 316L/PTFE FDA, 3.1 4660-1632-412
1″ Split pin 180° downwards 25,40 TD100AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1″ Split pin 180° downwards 25,40 TD100F-180A-PF 316L/PTFE FDA, 3.1 –
1″ Split pin 180° upwards 25,40 TD100AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1″ Split pin 180° upwards 25,40 TD100F-180T-PF 316L/PTFE FDA, 3.1 –
DN25 Split pin 360° 29,12 TD100AF-360-DN25 316L/C.PTFE ATEX+FDA, 3.1 4660-1614-513
DN25 Split pin 360° 29,12 TD100F-360-DN25 316L/PTFE FDA, 3.1 –
DN25 Split pin 180° downwards 29,12 TD100AF-180A-DN25 316L/C.PTFE ATEX+FDA, 3.1 –
DN25 Split pin 180° downwards 29,12 TD100F-180A-DN25 316L/PTFE FDA, 3.1 –
DN25 Split pin 180° upwards 29,12 TD100AF-180T-DN25 316L/C.PTFE ATEX+FDA, 3.1 –
DN25 Split pin 180° upwards 29,12 TD100F-180T-DN25 316L/PTFE FDA, 3.1 –

Turbodisc 150 Thread- and Split pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in bold. All Turbodiscs are available with electric and hand polishing. Code example: TD150AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearings (FDA only, no ATEX). Code example: TD150F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD150AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be made of Hastelloy C22
1,5″ IG-BSP 360° 1,5″ TD150AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1662-113
1,5″ IG-BSP 360° 1,5″ TD150F-360-BSP 316L/PTFE FDA, 3.1 4660-1654-112
1,5″ IG-BSP 180° downwards 1,5″ TD150AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1638-113
1,5″ IG-BSP 180° downwards 1,5″ TD150F-180A-BSP 316L/PTFE FDA, 3.1 4660-1642-112
1,5″ IG-BSP 180° upwards 1,5″ TD150AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
1,5″ IG-BSP 180° upwards 1,5″ TD150F-180T-BSP 316L/PTFE FDA, 3.1 –
1,5″ IG-BSP 360° 1,5″ TD150F-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-205
1,5″ IG-BSP 360° 1,5″ TD150F-360-NPT 316L/PTFE FDA, 3.1 4660-1677-206
1,5″ IG-BSP 180° downwards 1,5″ TD150AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
1,5″ IG-NPT 180° downwards 1,5″ TD150F-180A-NPT 316L/PTFE FDA, 3.1 –
1,5″ IG-NPT 180° upwards 1,5″ TD150AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
1,5″ IG-NPT 180° upwards 1,5″ TD150F-180T-NPT 316L/PTFE FDA, 3.1 –
1,5″ Splint 360° 38,10 TD150AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1,5″ Splint 360° 38,10 TD150F-360-PF 316L/PTFE FDA, 3.1 –
1,5″ Splint 180° downwards 38,10 TD150AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1677-208
1,5″ Splint 180° downwards 38,10 TD150F-180A-PF 316L/PTFE FDA, 3.1 4660-1677-207
1,5″ Splint 180° upwards 38,10 TD150AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1,5″ Splint 180° upwards 38,10 TD150F-180T-PF 316L/PTFE FDA, 3.1 –
DN40 Splint 360° 41,15 TD150AF-360-DN40 316L/C.PTFE ATEX+FDA, 3.1 –
DN40 Splint 360° 41,15 TD150F-360-DN40 316L/PTFE FDA, 3.1 –
DN40 Splint 180° downwards 41,15 TD150AF-180A-DN40 316L/C.PTFE ATEX+FDA, 3.1 –
DN40 Splint 180° downwards 41,15 TD150F-180A-DN40 316L/PTFE FDA, 3.1 –
DN40 Splint 180° upwards 41,15 TD150AF-180T-DN40 316L/C.PTFE ATEX+FDA, 3.1 –
DN40 Splint 180° upwards 41,15 TD150F-180T-DN40 316L/PTFE FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Turbodisc Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connections: TD25 IG-BSP (Split pin)
TD75/100/150 AG-BSP (Split pin)
Tank Connection: Flange if needed
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 29.11.2022-71427321893-1888948-71042)

]]> IS25 Retractor https://www.breconcherry.de/en/extendable-nozzles-retractors/is25-retractor/ Sun, 22 Oct 2023 18:28:54 +0000 https://www.breconcherry.de/?p=16210

Retractor IS25

IS25 retractor with static nozzle

  • for hygiene sensitive applications
  • numerous installation types
  • enables savings on cleaning agent
  • only low pressure required
  • vacuum resistant up to 0.1 bar abs.
  • reliable operation and low maintenance
  • monitoring by proximity switch
  • self-cleaning and hygienic

Technical Data

Characteristic Value
max. Cleaning diameter 1,6 meters
Spraypattern 192° – 360°
Pressure Range 1,8 – 2,5 bar
Flowrate 48 – 90 LPM (2,9 – 5,4 m³/h)
Stroke lenght 56 mm
Preferred mounting position arbitrary
Weight approx. 6,0 KG
Materials in contact with product Stainless Steel 316L (1.4435), EPDM, FKM, FFKM
Materials not in contact with product Stainless Steel 316 (1.4301), NBR
Connections see order codes
Nozzle characteristics Sprayball fixed with drill holes
Certificates 3.1, 2.2, ATEX 0G/20D and FDA possible
max. operating temperature 98°C (208°F)
max. steam admission 140°C (284°F), 30 Min.
max. hot air admission 190°C (374°F), 30 Min
Operating recommendation It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Pressure in bar B 0,6 Flowrate m³/h B 0,8 Flowrate m³/h
Two spray heads are available: spray head B 06 (all 0.6 mm holes), spray head B 08 (all 0.8 mm holes).
optimum operating pressure 1.8 to 2.5 bar.
1,5 2,9 4,2
1,8 3,2 4,6
2,0 3,4 4,8
2,2 3,5 5,1
2,5 3,8 5,4

Dimensions

GEA Breconcherry Retraktor IS25 Abmessungen

Product description

The advantages of the IS 25 at a glance:

  • Functionally reliable and validatable
  • Spring-closing and pneumatic opening
  • Vacuum resistant up to 0.9 bar
  • Feedback of both end positions
  • Feedback via proximity switch holder or feedback head
  • Seals EPDM, FKM and FFKM Solvent resistant
  • Can be used in hazardous areas of ATEX zone 0G/20D
  • Standard material 1.4435/316L
  • Surfaces CIP and product-contact up to Ra ≤ 0.8 µm

Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes devices with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the type of device, FDA conformity as well as EX exemption and stroke lenghts between 50 mm and 1000 mm are possible.

Function

During the cleaning process, the spray head is pneumatically controlled and extended. After the cleaning process, the spray head is returned to its rest position by the strong spring load from the product chamber.

The IS25 has a spray head which is extended for cleaning in containers or pipelines. After the cleaning process, the spray head returns to its rest position and closes flush with the product chamber.
The use of the IS25 considerably reduces cleaning costs, because there is no need for buildup in agitator vessels or flooding of pipelines.
The IS25 is particularly suitable for cleaning tanks with moving internals, such as beam agitators and scrapers.
With the IS25 it is now also possible to clean bulk material pipelines with a minimized quantity, previously only possible with the use of a large quantity of cleaning agent. This considerably reduces energy and investment costs, as the cleaning agent consumption of the IS25 is only approx. 3.4 – 4.8 m³/h at 2 bar.

Application Areas and Cleaning Diameters

Retraktor IS25 Anwendungsbereiche und Reinigungsradien

IS25 Device Description

IS25 Geraetebeschreibung

  1. Splash-proof connection head to protect the electrical installation (up to IP67).
  2. Very compact and reversible actuator – spring closing / air opening or vice versa. Air support of the spring chamber is possible.
  3. ECOVENT® -E actuators have the possibility of internal airflow.
  4. Due to the open lantern, a defective rod seal and the valve position can be recognized immediately.
  5. Reliable sealing at the valve stem – highest surface quality due to rolled stem surface.
  6. One or two-piece housing.
  7. The metallic stop of the valve disc results in a defined deformation of the seal. This results in a long service life.
  8. Seat ring and guide for the spray head.
  9. Removable spray head
  10. Easy installation and removal by means of a hinged ringSplash-proof connection head to protect the electrical installation (up to IP67).

Installation examples

Pipe- and Container connections
IS25 Einbaubeispiele 04 IS25 Einbaubeispiele 03 IS25 Einbaubeispiele 02 IS25 Einbaubeispiele 01
Housing connection IS-T
for welding into a
Container jacket		 Container welding flange
T50/40 for welding into
tank bottoms or tank shells		 Housing connection IS-Roh
for welding in pipe
from DN 200 to DN 400		 Housing connection for
VARINLINE® housings DN
80 to DN 150, 4″ OD and 6″ IPS

title=

​

Behälter einschweißflansch T / Container welding-flange T Behältereinschweißflansch /Container Welding flange Breconcherry Cleaning Systems
Behältereinschweißflansch T50/40
Rohreinschweißflansch IS
Container welding flange IS-T Pipe welding flange IS

Retraktor IS25-Product selection / Ordering codes

Retraktor IS25

Code IS25 D T 01 0 0 1 K 00 2 0
Position 1 2 3 4 5 6 7 8 9 10 11
Example Position Designation Code-Selection Characteristics
IS25 1 Typ IS25 IS25 DN25
D 2 Nominal size standard D DN 25 DIN (29×1,5 mm)
S DIN EN ISO (33,7×2,0 mm)
T 3 Housing L 1-pruned 1.4435
T 2-pruned 1.4435
01 4 Sprayball 01 Sprayhead B 0.6
05 Sprayhead B 0.8
0 5 Pressure Connection per Prune¹ 0 Welded end
NFK Hygienic-Nutflange, DIN 11864-2, DIN 11853-2
ASN Aseptic-flange connection, DIN 11864-2
ASK Hygienic-flange connection, DIN 11864-2, DIN 11853-2
AVK Hygienic-Screw connection, DIN 11864-1, DIN 11853-2
AVN Aseptik-Screw connection, DIN 11864-1
TN VARIVENT® Nutflange incl. O-Ring and Connection parts
TK VARIVENT® Flange connection, Nutflange on the Housing
0 6 Process connection² 1 Container welded flange T 50/40 1.4404
3 Container welded flange T 50/40 1.4435
5 Housing connection for VARILINE® Housing³ (DN80-150/4″-6″ OD/IPS)
8 anpassbarer Housing connection IS-Roh for Pipes
2 Housing connection IS-T 1.4435/316L
1 7 Sealing Materials in contact with product 1 EPDM
2 FKM
3 FFKM
K 8 Applications K EPDM
E VMQ
00 9 Feedback⁴ 0 No Feedback
M with Initiator admission
M2 with Initiator admission and 2 Proximity initiators
 M1 with Initiator admission and 1 Proximity initiators
T T.VIS® M1 feedback head with 2 feedback signals and 1 pilot valve 24V
 A ATEX feedback head ECOVENT® with 2 proximity switches 24V and 1 pilot valve 24V
2 10 Surface Quality Housing 2 inside Ra 0,8 μm, outside matte
3 inside Ra 0,8 μm, outside polished
4 inside Ra 0,4 μm, outside matte
8 inside Ra 0,4 μm, outside polished
0 11 Certificates 0 without Certificates
W (41) with Factory certificate 2.2 DIN EN10204
Z (42) with Material acceptance test certificate 3.1 DIN EN10204
1: only with EPDM-Seal
2: optional: Weld-in device, part number: 254-000271
3: VARINLINE® Housing must be ordered separately
4: further feedback selectable under T.VIS® feedback systems

Optional

Retraktor IS25 Sensor

Magnetic sensor Optional magnetic sensor for sensing position open and/or closed

Retractor nozzles Product overview

_ MR1 MR2 IS25 SR1000
Sprayhead Chemidisc 25/75, Torus Chemidisc 25/75, Torus Spray ball (fixed) Spinner
Container Connection DN65/2,5 DN65/2,5″ DN80 DN16 to DN200
Extension Fluid pressure Fluid pressure Air Pressure Fluid pressure
Closure Spring tension Airpressure Spring tension Spring tension
Lifting lenght 50 – 300 mm 50 – 300 mm 56 mm 50 – 1000 mm
Sensor open/closed open/closed No Sensor open/closed
Nozzle closure sealant sealant sealant open
Certificates ATEX & FDA ATEX & FDA FDA FDA (ATEX)
Application Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 26.10.2023-71427321893-1888948-71042)

]]> Chemidisc EN https://www.breconcherry.de/en/products-en/chemidisc-2/ Sun, 22 Oct 2023 13:10:04 +0000 https://www.breconcherry.de/?p=13887

Chemidisc Rotating Nozzles

GEA Breconcherry Chemidisc Rotationsdüsen (tropfenbildend, komplett aus Kunststoff)

Plain bearing nozzle with fast rotation
and particularly resistant

  • no ball bearings
  • fast rotation and small amounts of liquid
  • FDA compliant & EX certified
  • very temperature resistant
  • only a few individual components
  • also available in plastic
  • high operational safety, absolutely hygienic
  • lightweight plastic construction
  • resistant to clogging
  • uniform cleaning pattern

Technical Data

Technical Data Value
Max. cleaning diameter: CD25/75/100/150, 1,5/3/4,6/5 Meter
Spray pattern: 360° and 180° up-, downwards
Pressure range: 2 – 4 bar
Flow rate: CD25 40 – 60 LPM, CD75 58 – 83 LPM, CD100 95 – 133 LPM, CD150 163 – 220 LPM (2,4 – 13,2 m³/h)
Insertion opening: CD25/75/100/150, min. Ø 31/41/55/75 mm
Mounting position: arbitrary
Weight: CD25/75/100/150, ca. 0,024/0,075/0,113/0,265 KG
Materials: C.PTFE, PTFE, (PEEK)
Standard Connection: CD25 BSP AG, CD75 BSP IG, CD100/150 BSP (NPT) IG
Nozzle characteristics: Rotating Rotordisc
Certificates: 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

 

Optimal Operation

The pressure range for operating a Chemidisc is at 2 – 4 bar at the cleaning nozzle.
With a flow rate of 40 – 220 liters/minute, a cleaning diameter of 1 – 5 meters is achieved.

Dimensions

GEA Breconcherry Chemidisc Abmessungen

Product Description

Fast rotating chemidiscs produce a permanently uniform, droplet-shaped liquid distribution. The intelligent liquid bearing makes these rotary nozzles extremely durable compared to their ball bearing counterparts. Chemidiscs have already achieved operating times of over 25 years. Some of these products are highly resistant to high temperatures or when operating with steam or compressed air. An extensive range of 180° spray patterns is available with many connection options and materials. Chemidisc are optimal for installation in conveying and filling systems and for cleaning sterile tanks.

The CHEMIDISC is a fast rotating tank cleaner which is perfectly suited for the replacement of static spray balls. In this way, liquid consumption and cleaning time can often be significantly minimized, especially compared to static spray balls. The CHEMIDISC is an alternative for expensive cleaning nozzles made of Hastelloy, it is made of chemically resistant materials optimal for the chemical and pharmaceutical industry.

In operation, the cleaning medium drives the rotor, which rotates frictionlessly and at high speed on a bearing of cleaning liquid. This turns into many high-energy drops, which are hurled at high speed simultaneously against all areas around the cleaning nozzle. CHEMIDISC tank cleaners are ideal for impact rinsing and can be operated at any angle. Due to the CHEMIDISC’s plain bearing system, these nozzles can often be used for years with virtually no wear.

The CHEMIDISC is also available in stainless steel and Hastelloy as TURBODISC and as retractable cleaning nozzle RETRAKTOR MR2. A large type selection is available in different sizes and designs. The CHEMIDISC promises exceptional service life even when used with compressed air or superheated steam sterilization and high temperatures. Areas of application: Brewing, beverage, dairy processing, food, pharmaceutical, chemical and transportation industries. Rinsing and cleaning of vessels, tanks or plant components of various dimensions, process vessels, reactors, dryers, granulators, storage tanks, coating machines and tank containers.

Connection Types

GEA Breconcherry Chemidisc100 AF Innengewindebefestigung

Female thread mounting

Chemidisc 75/100/150 standard units are equipped with cylindrical female thread BSP (British Standard PIPE according to DIN ISO 228). Optionally, Chemidisc 100/150 are available with tapered female thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Chemidisc25 F Außengewindebefestigung

External thread mounting

Chemidisc 25 is equipped with cylindrical male thread BSP (British Standard PIPE according to DIN ISO 228).

Chemidisc - Product Selection Connection Types / Variants

Chemidisc 25 Threaded Connection

Connection Spraypattern Pipe* Product code Materials Certificates Article Number
* corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. Variants made of PEEK on request.
1/4″ AG-BSP 360° 1/4″ D25AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-1118-133
1/4″ AG-BSP 360° 1/4″ CD25F-360-BSP PTFE FDA 4660-1123-122
1/4″ AG-BSP 180° downwards 1/4″ CD25AF-180A-BSP C.PTFE ATEX+FDA –
1/4″ AG-BSP 180° downwards 1/4″ CD25F-180A-BSP PTFE FDA –
1/4″ AG-BSP 180° upwards 1/4″ CD25AF-180T-BSP C.PTFE ATEX+FDA –
1/4″ AG-BSP 180° upwards 1/4″ CD25F-180T-BSP PTFE FDA –

Chemidisc 75 Threaded Connection

Connection Spraypattern Pipe* Product code Materials Certificates Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. 180T=towards/upwards not possible with Chemdisc 75, 180A=away/downwards. Variants made of PEEK on request.
3/4″ IG-BSP 360° 3/4″ CD25AF-360-BSP C.PTFE ATEX+FDA 4660-1131-133
3/4″ IG-BSP 360° 3/4″ CD25F-360-BSP PTFE FDA 4660-1134-122
3/4″ IG-BSP 180° downwards 3/4″ CD25AF-180A-BSP C.PTFE ATEX+FDA –
3/4″ IG-BSP 180° downwards 3/4″ CD25F-180A-BSP PTFE FDA –

Chemidisc 100 Threaded Connection

Connection Spraypattern Pipe* Product code Materials Certificates Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. PEEK Variants on request.
1″ IG-BSP 360° 1″ CD100AF-360-BSP C.PTFE ATEX+FDA 4660-1137-103
1″ IG-BSP 360° 1″ CD100AF-360-BSP C.PTFE ATEX+FDA 4660-1123-122
1″ IG-BSP 180° downwards 1″ CD100AF-180A-BSP C.PTFE ATEX+FDA –
1″ IG-BSP 180° downwards 1″ CD100F-180A-BSP PTFE FDA –
1″ IG-BSP 180° upwards 1″ CD100AF-180T-BSP C.PTFE ATEX+FDA –
1″ IG-BSP 180° upwards 1″ CD100F-180T-BSP PTFE FDA –
1″ IG-NPT 360° 1″ CD100AF-360-NPT C.PTFE ATEX+FDA –
1″ IG-NPT 360° 1″ CD100F-360-NPT PTFE FDA 4660-1106-222
1″ IG-NPT 180° downwards 1″ CD100AF-180A-NPT C.PTFE ATEX+FDA –
1″ IG-NPT 180° downwards 1″ CD100F-180A-NPT PTFE FDA –
1″ IG-NPT 180° upwards 1″ CD100AF-180T-NPT C.PTFE ATEX+FDA –
1″ IG-NPT 180° upwards 1″ CD100F-180T-NPT PTFE FDA –

Chemidisc 150 Threaded Connection

Connection Spraypattern Pipe* Product code Materials Certificates Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. PEEK Variants on request.
1,5″ IG-BSP 360° 1,5″ CD100AF-360-BSP C.PTFE ATEX+FDA 4660-1112-133
1,5″ IG-BSP 360° 1,5″ CD150F-360-BSP PTFE FDA 4660-1114-122
1,5″ IG-BSP 180° downwards 1,5″ CD150AF-180A-BSP C.PTFE ATEX+FDA –
1,5″ IG-BSP 180° downwards 1,5″ CD150F-180A-BSP PTFE FDA –
1,5″ IG-BSP 180° upwards 1,5″ CD150AF-180T-BSP C.PTFE ATEX+FDA –
1,5″ IG-BSP 180° upwards 1,5″ CD150F-180T-BSP PTFE FDA –
1,5″ IG-NPT 360° 1,5″ CD150AF-360-NPT C.PTFE ATEX+FDA –
1,5″ IG-NPT 360° 1,5″ CD150F-360-NPT PTFE FDA 4660-1116-222
1,5″ IG-NPT 180° downwards 1,5″ CD150AF-180A-NPT C.PTFE ATEX+FDA –
1,5″ IG-NPT 180° downwards 1,5″ CD150F-180A-NPT PTFE FDA –
1,5″ IG-NPT 180° upwards 1,5″ CD150AF-180T-NPT C.PTFE ATEX+FDA –
1,5″ IG-NPT 180° upwards 1,5″ CD150F-180T-NPT PTFE FDA –

Accessories

Installation Lance

GEA Breconcherry Chemidisc Installationslanze

Materials: Edelstahl 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connections: CD25 IG-BSP
CD75/100/150 AG-BSP
Tank Connection: Flange if needed
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 30.11.2022-71427321893-1888948-71042)

]]> Turbo SSB 40 https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/turbo-ssb-40/ Sun, 22 Oct 2023 11:02:36 +0000 https://www.breconcherry.de/?p=13680

Turbo SSB 40 Rotating Nozzle

GEA Breconcherry Turbo SSB 40 Rotationsdüsen (strahlbildend, langsame Rotation)

Plain bearing nozzle with slow rotation

  • 360° low pressure plain bearing nozzle
  • slow rotation and small amounts of liquid
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • high operational reliability

Technical Data

Technical Data Value
Max. cleaning diameter: 3 meters
Spray pattern: 360°
Pressure range: 2 – 5 bar
Flow rate: 35 – 62 LPM (2,1 – 3,7 m³/h)
Insertion opening: BSP/NPT min. Ø 38 mm, Splint min. Ø 57 m
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,12 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 3/8″ Internal Thread BSP (NPT)
Optional Pipe Connections: S1/2″ Splint, DN10 Splint, DN15 Splint, DN20 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for operating a Turbo SSB 40 is 2 – 5 bar at the cleaning nozzle.

With a flow rate of 35 – 62 liters/minute, a cleaning diameter of 2 – 3 meters is achieved

Dimensions

Product Description

The Turbo SSB 40 is a slowly rotating rotary nozzle. During operation, liquid flowing through it sets the spherical head into a steady braked rotation. In the process, flat jets of liquid with a long range emerge through slots. The slow rotation of the nozzle favours an effective bundled liquid impact with a high impact effect. This achieves a cleaning effect of up to 3 metres in diameter. The Turbo SSB is equipped with an extremely low-wear slide bearing system that is permanently flushed with liquid, thus achieving extremely long service lives. Even brief exposure to steam or compressed air does not cause any damage. Mostly, even after years of permanent use in a wide variety of industrial applications, no operational failures caused by wear have been detected.

The nozzle can be easily cleaned of solids by means of a removable ball head. The Turbo SSB meets the highest hygiene standards as well as FDA requirements and is suitable for use in potentially explosive atmospheres. Turbo SSB are available in 3 sizes and many connection types. Common applications for Turbo SSB 40 rotary nozzles are found in the dairy, food, beverage, pharmaceutical and chemical industries for cleaning production, process or transport containers. We recommend installing a 500 micron filter/screen in the CIP supply line close to the nozzle to protect it from clogging or damage by particles.

Connection Types

GEA Breconcherry Turbo SSB 40 Gewindebefestigung

Threaded Connection

Turbo SSB 40 standard devices are equipped with a 3/8″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/8″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Turbo SSB 40 Splintbefestigung

Splint Connection

The Turbo SSB 40 is optionally available with 1/2″, DN10, DN15 or DN20 Split pin attachment. The Split pin attachment ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Turbo SSB 40 - Product Selection Connection Types/Variants

Turbo SSB 40 Threaded and Splint pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/8″ IG-BSP 360° 3/8″ TSSB40AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2556-113
3/8″ IG-BSP 360° 3/8″ TSSB40F-360-BSP 316L/PTFE FDA, 3.1 4660-2555-112
3/8″ IG-NPT 360° 3/8″ TSSB40AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-213
3/8″ IG-NPT 360° 3/8″ TSSB40F-360-NPT 316L/PTFE FDA, 3.1 4660-2558-212
1/2″ Split pin 360° 12,70 TSSB40AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2557-413
1/2″ Split pin 360° 12,70 TSSB40F-360-PF 316L/PTFE FDA, 3.1 4660-2557-412
DN10 Split pin 360° 13,00 TSSB40AF-360-DN10 316L/C.PTFE ATEX+FDA, 3.1 4660-2557-415
DN10 Split pin 360° 13,00 TSSB40F-360-DN10 316L/PTFE FDA, 3.1 –
DN15 Split pin 360° 19,00 TSSB40AF-360-DN15 316L/C.PTFE ATEX+FDA, 3.1 4660-2557-419
DN15 Split pin 360° 19,00 TSSB40F-360-DN15 316L/PTFE FDA, 3.1 4660-2561-419
DN20 Split pin 360° 23,00 TSSB40AF-360-DN20 316L/C.PTFE ATEX+FDA, 3.1 –
DN20 Split pin 360° 23,00 TSSB40F-360-DN20 316L/PTFE FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/8″ AG-BSP (1/2″ Splint)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluid Control Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: welding sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2022-71427321893-1888948-71042)

]]> Turbo SSB 75 https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/turbo-ssb-75/ Sat, 21 Oct 2023 12:27:50 +0000 https://www.breconcherry.de/?p=13695

Turbo SSB 75 Rotating Nozzle

GEA Breconcherry Turbo SSB 75 Rotationsdüsen (strahlbildend, langsame Rotation)

Plain bearing nozzle with slow rotation

  • 360° low pressure plain bearing nozzle
  • slow rotation and small amounts of liquid
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • high operational reliability

Technical Data

Technical Data Value
Max. cleaning diameter: 4,7 meters
Spray pattern: 360°
Pressure range: 2 – 10 bar
Flow rate: 60 – 153 LPM (3,6 – 9,2 m³/h)
Insertion opening: SSB 75 BSP/NPT min. Ø 60 mm, Splint min. Ø 85 mm
SSB 75 CS BSP/NPT min. Ø 45 mm, Splint min. Ø 85 mm
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,37 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 3/4″ Internal Thread BSP (NPT)
Optional Pipe Connections: 1″ Splint, DN25 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating values

 

Optimal Operation

The pressure range for operating a Turbo SSB 75 is 2 – 10 bar at the cleaning nozzle.
With a flow rate of 60 – 153 liters/minute, a cleaning diameter of 3 – 4,7 meters is achieved.

Dimensions

Product description

The Turbo SSB 75 is a slowly rotating rotary nozzle. During operation, liquid flowing through it sets the ball head into a steady braked rotation. In the process, flat jets of liquid with a long range emerge through slots. The slow rotation of the nozzle favours an effective bundled liquid impact with a high impact effect. This achieves a cleaning effect of up to 4.7 metres in diameter. The Turbo SSB is equipped with an extremely low-wear slide bearing system that is permanently flushed with liquid, thus achieving extremely long service lives. Even brief exposure to steam or compressed air does not cause any damage. After years of permanent use within a wide variety of industrial applications, no operational failures caused by wear have been detected. The nozzle can be easily cleaned of solids by means of a removable ball head.

The Turbo SSB meets the highest hygiene standards as well as FDA requirements and is suitable for use in potentially explosive atmospheres. The Turbo SSB 75 is available as a CS version without a split pin on the ball head or completely without a split pin. Turbo SSB are available in 3 sizes and many connection types. Common applications for Turbo SSB 75 rotary nozzles are found in the dairy, food, beverage, pharmaceutical and chemical industries for cleaning production, process or transport containers.

We strongly recommend the installation of a 500 micron filter/strainer in the CIP supply line close to the tankwasher
to protect it against particulate blocking or damage.

Connection Types

GEA Breconcherry Turbo SSB 75 Gewindebefestigung

Threaded Connection

Turbo SSB 75 standard devices are equipped with a 3/4″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/4″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Turbo SSB 75 Splintbefestigung

Splint Connection

The Turbo SSB 75 is optionally available with 1″ or DN25 Split pin attachment. The Split pin attachment ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Turbo SSB 75 - Product Selection Connection Types / Variants

Turbo SSB 75 Threaded and Split pin connection

Connection Spray Pattern Pipe* Product code Materials Certificates Article numbers
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/4″ IG-BSP 360° 3/4″ TSSB75AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2337-113
3/4″ IG-BSP 360° 3/4″ TSSB75F-360-BSP 316L/PTFE FDA, 3.1 4660-2336-112
3/4″ IG-NPT 360° 3/4″ TSSB75AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2341-213
3/4″ IG-NPT 360° 3/4″ TSSB75F-360-NPT 316L/PTFE FDA, 3.1 4660-2346-212
1″ Split pin 360° 25,40″ TSSB75AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2342-413
1″ Split pin 360° 25,40″ TSSB75F-360-PF 316L/PTFE FDA, 3.1 4660-2347-412
DN25 Split pin 360° 29,12 TSSB75AF-360-DN25 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-413
DN25 Split pin 360° 29,12 TSSB75F-360-DN25 316L/PTFE FDA, 3.1 4660-2558-414

Turbo SSB 75 CS Threaded and Split pin connection

Connection Spray Pattern Pipe* Product code Materials Certificates Article numbers
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/4″ IG-BSP 360° 3/4″ TSSB75AF-CS360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-421
3/4″ IG-BSP 360° 3/4″ TSSB75F-CS360-BSP 316L/PTFE FDA, 3.1 4660-2558-418
3/4″ IG-NPT 360° 3/4″ TSSB75AF-CS360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-422
3/4″ IG-NPT 360° 3/4″ TSSB75F-CS360-NPT 316L/PTFE FDA, 3.1 4660-2558-424
1″ Split pin 360° 25,40 TSSB75AF-CS360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-423
1″ Split pin 360° 25,40 TSSB75F-CS360-PF 316L/PTFE FDA, 3.1 4660-2558-425
DN25 Split pin 360° 29,12 TSSB75AF-CS360-DN25 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-420
DN25 Split pin 360° 29,12 TSSB75F-CS360-DN25 316L/PTFE FDA, 3.1 4660-2558-419

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/4″ AG-BSP (1″ Splint)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluidity Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: Welding Sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2022-71427321893-1888948-71042)

]]> Turbo SSB 125 https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/turbo-ssb-125/ Fri, 20 Oct 2023 17:18:15 +0000 https://www.breconcherry.de/?p=13705

Turbo SSB 125 Rotating Nozzle

GEA Breconcherry Turbo SSB 125 Rotationsdüsen (strahlbildend, langsame Rotation)

Plain bearing nozzle with slow rotation

  • 360° low pressure plain bearing nozzle
  • slow rotation and small amounts of liquid
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • high operational reliability

Technical Data

Technical Data Value
Max. cleaning diameter: 10 meters
Spray pattern: 360°
Pressure range: 2 – 6 bar
Flow rate: 200 – 408 LPM (12,0 – 24,5 m³/h)
Insertion opening: BSP/NPT min. Ø 85 mm, Splint min. Ø 110 mm
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,74 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 1,25″ Internal Thread BSP (NPT)
Optional Pipe Connections: 1,5″ Splint, DN40 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operating

The pressure range for operating a Turbo SSB 125 is 2 – 6 bar at the cleaning nozzle.
With a flow rate of 200 – 408 liters/minute, a cleaning diameter of 6 – 10 meters is achieved.

Dimensions

Product description

The Turbo SSB 125 is a slowly rotating rotary nozzle. During operation, the liquid flowing through causes the ball head to rotate evenly and with a brake. Flat liquid jets with a long range emerge through slits. The slow rotation of the nozzle favors an effective bundled liquid impact with high impact effect. This achieves a cleaning effect of up to 10 meters in diameter. Turbo SSB are available in 3 sizes and many connection types. Common areas of application for Turbo SSB rotary nozzles can be found in the dairy, food, beverage, pharmaceutical and chemical industries for cleaning production, process or transport containers.

The Turbo SSB is equipped with an extremely low-wear plain bearing system that is permanently immersed in liquid, which means that extremely long service lives can be achieved. Even brief exposure to steam or compressed air does not cause any damage. Even after years of constant use in a wide variety of industrial applications, no operational failures caused by wear and tear have been observed. The nozzle can be easily cleaned of solids by means of a removable ball head. The Turbo SSB meets the highest hygiene standards and the requirements of the FDA and is suitable for use in potentially explosive areas.

Connection Types

GEA Breconcherry Turbo SSB 125 Gewindebefestigung

Threaded Connection

Turbo SSB 125 standard devices are equipped with a 1,25″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 1,25″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Turbo SSB 125 Splintbefestigung

Splint Connection

The Turbo SSB 125 is optionally available with 1,5″ or DN40 Split pin connection. The Split pin connection ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Turbo SSB 125 - Product Selection Connection Types/Variants

Turbo SSB 125 Threaded and Split pin connection

Connection Spray Pattern Pipe* Product Code Materials Certificates Article number
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
1,25″ IG-BSP 360° 1,25″ TSSB125AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2451-113
1,25″ IG-BSP 360° 1,25″ TSSB125F-360-BSP 316L/PTFE FDA, 3.1 4660-2448-112
1,25″ IG-NPT 360° 1,25″ TSSB125AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-417
1,25″ IG-BSP 360° 1,25″ TSSB125F-360-NPT 316L/PTFE FDA, 3.1 4660-2453-212
1,5″ Split pin 360° 38,10 TSSB125AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2452-413
1,5″ Split pin 360° 38,10 TSSB125F-360-PF 316L/PTFE FDA, 3.1 4660-2454-412
DN40 Split pin 360° 41 TSSB125AF-360-DN40 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-415
DN40 Split pin 360° 41 TSSB125F-360-DN40 316L/PTFE FDA, 3.1 4660-2558-416

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 1,25″ AG-BSP (1,5″ Split pin)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluid Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: Welding Sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2023-71427321893-1888948-71042)

]]> Torus 100 EN https://www.breconcherry.de/en/products-en/torus-100-en/ Thu, 19 Oct 2023 18:41:01 +0000 https://www.breconcherry.de/?p=13947

Torus 100 Rotating Nozzles

GEA Breconcherry Torus 100 Rotationsdüse (tropfenbildend, schnelle Rotation)

Plain bearing nozzle with fast rotation
effective cleaning

  • no ball bearings
  • fast rotation, effective cleaning
  • FDA compliant & EX certified
  • high speed, compact design
  • only one moving part
  • also available as TORUS 50/75 and made of plastic
  • ultra-hygienic design

Technical Data

Technical Data Value
Max. cleaning diameter: 4,8 Meter
Spray pattern: 360° and 180° up-, downwards
Pressure range: 1 – 6 bar
Flow rate: 50 – 118 LPM (3,0 – 7,1 m³/h)
Insertion opening: BSP/NPT min. Ø 60 mm, Splint min. Ø 85 mm
Mounting position: arbitrary
Weight: ca. 0,195 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE, Hastelloy C22
Pipe connection: 3/4″ female thread BSP (NPT)
optional connections: 1″ Split pin
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 65°C (149°F)
Max. ambient temperature: 75°C (167°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

 

Optimal Operation

The pressure range for operating a Torus 100 is 1 – 6 bar at the cleaning nozzle.
With a flow rate of 50 – 118 liters/minute, a cleaning diameter of 2 – 4,8 meters is achieved.

Dimensions

GEA Breconcherry Torus 100 Abmessungen

Product Description

The fast-rotating Torus 100 rotary nozzles create a permanently uniform and instantaneously droplet-shaped liquid distribution. Intelligent fluid bearing design makes these rotary nozzles extremely durable compared to their ball bearing counterparts. An extensive range of 360°/180° spray patterns and many connection types are available.
Some of these products are highly resistant to operation with compressed air or steam (PEEK). Torus 1000 cleaning nozzles are ideally suited for the pharmaceutical and chemical industries and meet the highest hygiene requirements. Torus or Chemitorus Nozzles with C.PTFE rotor are also FDA compliant and EX free. Variants of Torus rotary nozzles are available in Hastelloy C22.

The TORUS 100 is suitable for low pressure applications with medium water volume. The ability to operate the TORUS 100 at even low pressures and flow rates starting at 50L gives it an advantage for many applications, installation is simple with a Split pin mounting. In operation, the cleaning fluid causes a rotor with slots to rotate rapidly, causing high-energy droplets to impact all around. The TORUS consists of only 2 parts and is ideal for impact cleaning and continuous cleaning with a strong cleaning effect. The TORUS cleans itself during operation. Due to the sliding bearing system of the TORUS, these nozzles can often be used for years with almost no wear. The TORUS also promises exceptional service life when used with compressed air or superheated steam sterilization and high temperatures (depending on the application).

The TORUS can replace static spray balls in tanks up to 4.8 meters and produces a full coverage distribution and good mechanical cleaning effect with a small amount of liquid. The TORUS is suitable for cleaning vessels and plant components in highly sensitive applications. It is compactly designed so that it can be installed inside pipelines. The TORUS is available in 3 different sizes.

The TORUS is made of FDA and/or ATEX certified materials. For the first time, ATEX and FDA certificates can be issued for these cleaning nozzles at the same time. The TORUS is available in 360° and 180° versions. The TORUS is also available as TORUS 50 and TORUS 75 with 3/8″ and 1/2″ connection or as CHEMITORUS 50/75.

Measurements and Connection Types

GEA Breconcherry Torus BSP Gewindebefestigung

Threaded Connection

Torus 100 standard units are equipped with 3/4″ cylindrical female thread BSP (British Standard PIPE according to DIN ISO 228). Optionally, the device is available with 3/4″ tapered female thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Torus PF Splintbefestigung

Split pin Connection

Torus 100 ist optionally available with 1″ Split pin mount. The Split pin connection ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Torus Variants

Torus 50F-360-BSP Torus 50F-360-PF Torus 100F-360-PF Torus Measurements
GEA Breconcherry Torus-50-BSP Anschlusstypen GEA Breconcherry Torus-50-PF Anschlusstypen GEA Breconcherry Torus-100-PF Anschlusstypen GEA Breconcherry Torus Zeichnung Abmessungen

Torus Measurements and Connection Types

Torus Measurements (mm) and Connection Types
Measurements (mm) A B* C D E F G
B* (split pin version) corresponds to the inner diameter of the torus for mounting on a tube whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing tube must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
Torus 50 3/8″ IG-BSP 20,00 3/8″ IG-BSP 40,00 55,00 – – –
Torus 50 1/2″ Split pin 20,00 12,75 – 12,80 40,00 55,00 10,00 2,50 10,50
Torus 50 DN10 Split pin 20,00 13,05 – 13,10 40,00 55,00 10,00 2,50 10,50
Torus 75 1/2″ IG-BSP 24,00 1/2″ IG-BSP 49,50 60,00 – – –
Torus 75 3/4″ Split pin 24,00 19,10 – 19,15 49,50 60,00 10,00 2,50 10,50
Torus 75 DN15 Split pin 24,00 19,05 – 19,10 49,50 60,00 10,00 2,50 10,50
Torus 100 3/4″ IG-BSP 29,00 3/4″ IG-BSP 54,50 65,00 10,00 2,50 10,50
Torus 100 1″ Split pin 29,00 25,45 – 25,50 54,50 65,00 10,00 2,50 10,50

Torus 100 - Product Selection Connection Types / Variants

Torus 100 Threaded- and Split pin Connection

Connection Spraypattern Pipe* Product Code Materials Certificates Article Numbers
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. Torus are available with hand and electric polishing. Torus rotary nozzles can be manufactured from Hastelloy C22. It is possible to customize with PEEK or C.PEEK rotor, see PEEK Torus. Other customizations are possible. The chemitorus is completely made of plastic PTFE or C.PTFE.
3/4″ IG-BSP 360° 3/4″ T0100AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 44660-1701-412
3/4″ IG-BSP 360° 3/4″ T0100F-360-BSP 316L/PTFE FDA, 3.1 4660-1701-415
3/4″ IG-BSP 180° downwards 3/4″ T0100AF-180A-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
3/4″ IG-BSP 180° downwards 3/4″ T0100F-180A-BSP 316L/PTFE FDA, 3.1 –
3/4″ IG-BSP 180° upwards 3/4″ T0100AF-180T-BSP 316L/C.PTFE ATEX+FDA, 3.1 –
3/4″ IG-BSP 180° upwards 3/4″ T0100F-180T-BSP 316L/PTFE FDA, 3.1 –
3/4″ IG-NPT 360° 3/4″ T0100AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
3/4″ IG-NPT 360° 3/4″ T0100F-360-NPT 316L/PTFE FDA, 3.1 –
3/4″ IG-NPT 180° downwards 3/4″ T0100AF-180A-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
3/4″ IG-NPT 180° downwards 3/4″ T0100F-180A-NPT 316L/PTFE FDA, 3.1 –
3/4″ IG-NPT 180° upwards 3/4″ T0100AF-180T-NPT 316L/C.PTFE ATEX+FDA, 3.1 –
3/4″ IG-NPT 180° upwards 3/4″ T0100F-180T-NPT 316L/PTFE FDA, 3.1 –
1″ Split pin 360° 25,40 T0100F-360-PF 316L/PTFE FDA, 3.1 4660-1701-413
1″ Split pin 360° 25,40 T0100AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-1704-412
1″ Split pin 180° downwards 25,40 T0100AF-180A-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1″ Split pin 180° downwards 25,40 T0100F-180A-PF 316L/PTFE FDA, 3.1 –
1″ Split pin 180° upwards 25,40 T0100AF-180T-PF 316L/C.PTFE ATEX+FDA, 3.1 –
1″ Split pin 180° upwards 25,40 T0100F-180T-PF 316L/PTFE FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Clipdisc/Sanidisc Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/4″ AG-BSP (1″ Splint)
Tank Connection: Flange as required
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 14.12.2022-71427321893-1888948-71042)

]]> Sanitor https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/sanitor/ Thu, 19 Oct 2023 11:10:55 +0000 https://www.breconcherry.de/?p=13740

Sanitor Rotating Nozzle

GEA Breconcherry Sanitor Rotationsdüsen (strahlbildend, langsame Rotation)

Jetforming, slowly rotating and heat-resistant rotating nozzle

  • liquid-powered 360° rotating nozzle
  • strong radiance with low consumption values
  • completely made of stainless steel, no plastics
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear

Technical Data

Technical Data Value
Max. cleaning diameter: 4,8 meters
Spray pattern: 360°
Pressure range: 2 – 20 bar
Flow rate: 25 – 92 LPM (1,5 – 5,5 m³/h)
Insertion opening: BSP/NPT min. Ø 32 mm, Splint min. Ø 60 mm
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,17 KG
Materials: Stainless Steel 316L (1.4404)
Pipe connection: 3/8″ Internal Thread BSP (NPT)
Optional Pipe Connections: 1/2″ Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating values

Optimal Operating

The pressure range for operating a Turbo SSB 40 is 2 – 20 bar at the cleaning nozzle.
With a flow rate of 25 – 92 liters/minute, a cleaning diameter of 2 – 4,8 meters is achieved.

Dimensions

Product description

The Sanitor is a compact liquid-bearing rotating nozzle consisting of only 3 stainless steel components. From a liquid pressure of at least 2 bar, the stainless steel rotor is lifted by the liquid and slowly begins to rotate. Flat, overlapping jets of liquid are generated through liquid outlet openings. The liquid jets create a strong impact effect, which is favored by the slow rotation. The pure stainless steel construction of the Sanitor makes it extremely temperature-resistant.

The Sanitor is ideally suited as a replacement for fixed spray balls. The sanitor can be driven flexibly in the range of 2 to 20 bar liquid pressure and achieves a cleaning diameter of up to 4.8 meters. Without ball bearings and without plastic components, FDA compliant and suitable for EX zones. The Sanitor is available with a 360° spray pattern and 3/8″ BSP/NPT or 1/2″ split pin mounting.

Connection Types

GEA Breconcherry Sanitor Gewindebefestigung

Threaded Connection

Sanitor standard devices are equipped with a 3/8″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/8″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Sanitor Splintbefestigung

Splint Connection

Sanitor is optionally available with 1/2″ Split pin attachment. The Split pin attachment ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Sanitor - Product Selection Connection Types / Variants

Sanitor Threaded and Splint pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/8″ IG-BSP 360° 3/8″ SANITORAF-360-BSP 316L ATEX+FDA, 3.1 4660-3002-010
3/8″ IG-NPT 360° 3/8″ SANITORAF-360-NPT 316L FDA, 3.1 4660-3003-010
1/2″ Split pin 360° 12,70 SANITORAF-360-PF 316L ATEX+FDA, 3.1 4660-3001-010
3/8″ IG-BSP 360° 3/8″ SANITORHC22-360-BSP Hastelloy C22/2.4602 ATEX+FDA, 3.1 4660-3002-020
3/8″ IG-BSP 360° 3/8″ SANITORHC22-360-NPT Hastelloy C22/2.4602 ATEX+FDA, 3.1 –
1/2″ Split pin 360° 12,70 SANITORHC22-360-PF Hastelloy C22/2.4602 ATEX+FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/8″ AG-BSP (1/2″ Splint)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluid Control Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: welding sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 28.10.2022-71427321893-1888948-71042)

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