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Sprayballs threaded connection

Sprühkugel mit Gewindeanschluss © Breconcherry GmbH

Extensive range with high quality workmanship

  • 0.8 to 8.0 metre cleaning diameter
  • 7 different spray pattern types available
  • suitable for use in FDA & EX environments
  • acid, alkali & temperature resistant
  • 3 different ball sizes available
  • inexpensive to purchase, reliable operation
  • reasonable selection of high quality materials

Technical Data

Technical Data Value
Max. cleaning diameter: 8 meters
Spraypattern: 360°, 188°, 192°, 194°, 206°, 232°, 246°
Pressure Range: 1,0 – 2,5 bar
Flowrate: 40 – 1085 LPM (2,4 – 65,1 m³/h)
Insertion opening: 30 mm bis 95 mm
Mounting position: arbitrary
Materials: Stainless Steel 316L (1.4404)
Standard Connection: 1/4″, 1″, 2″ DIN ISO 228-1 IG
Surface: matte
Nozzle Chracteristics: Static Ball with Drillings
Certificates: 3.1 DIN EN 10204, 2.2
Operating recommendation It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage

Product description

Thanks to high liquid volumes, fixed Sprayballs enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, the cleaning effect can be improved, thus shortening the cleaning time.

Two working methods are possible:
– permanent flushing
– pulse-pause operation

Pulse-pause operation reduces the amount of cleaning fluid for the same cleaning time compared to permanent blasting. This allows the cleaning medium used to unfold its effect.

Spray patterns

GEA Breconcherry Sprühkugel Spritzmuster Typ A/LA

Typ A/LA 360°,
standing and
lying Tanks

GEA Breconcherry Sprühkugel Spritzmuster Typ B

Typ B 192°-194°,
faced downwards

GEA Breconcherry Sprühkugel Spritzmuster Typ G

Typ G 206°-246°,
faced upwards

GEA Breconcherry Sprühkugel Spritzmuster Typ L

Typ L 188°,
faced upwards,
layingTanks

Measurements

Pipe-types

(DIN 11866 A-Series
for Pipe outward dimensions)		 DIN 11866 B-Series
DIN EN ISO 1127		 DIN 11866 C-Series
ASME-BPE 2005
DR: Outer pipe dimensions
s: Sprayball Wall thickness
DN DR (mm) s (mm) DN/OD DR (mm) s (mm) DN DR s (mm)
10 13 1,5 13,5 13,5 1,6 1/2″ 12,7 1,65
15 19 1,5 17,2 17,2 1,6 3/4″ 19,05 1,65
20 23 1,5 21,3 21,3 1,6
26,9 26,9 1,6
25 29 1,5 33,7 33,7 2,0 1″ 25,4 1,65
40 41 1,5 42,4 42,4 2,0 1 1/2″ 38,1 1,65
50 53 1,5 48,3 48,3 2,0 2″ 50,8 1,65
GEA Breconcherry Sprühkugel Splintanschluss Zeichnung Abmessungen

Drilling dimensions

Typ 05 Typ 1 Typ 2
316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404)
Ø DR 12
mm		 13
mm		 1/2″ OD
mm		 13,5
mm		 1/2″ OD
mm		 29
mm		 1″ OD
mm		 29
mm		 33,7
mm		 33,7
mm		 53
mm		 2″ OD
mm
Ø D 28 28 28 28 28 64 64 64 64 64 93 93
H 46,6 46,6 46,6 46,6 46,6 84 84 84 84 84 113,5 113,5
b+a 18 18 16 18 18 20 20 20 16,5 16,5 30 30
a 10 10 8 10 10 10 10 10 6 6 10 10
b 8 8 8 8 8 10 10 10 10,5 10,5 20 20
Drilling from Underside Pipe
b-0,2 7,8 7,8 7,8 7,8 7,8 9,8 9,8 9,8 10,3 10,3 19,8 19,8

Sprayballs - Threaded Connection - Product selection, Connection types/variants

Type Spray
angle		 Cleaning Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
DIN ISO 228-1 		Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 25 G1/4″ G-253-106.01
A05-1,0 360° 0,8-1,5 2,4 2,9 3,2 3,4 3,6 3,8 28 25 G1/4″ G-253-106.26
A1-1,0 360° 1,5-2,5 2,5 3,1 3,4 3,5 3,7 4,0 64 84 G1″ G-253-106.34
A1-1,5 360° 1,8-3,0 6,5 8,0 8,7 9,2 9,6 10,3 64 84 G1″ G-253-106.35
A1 360° 2,0-3,0 9,4 11,5< /td> 12,6 13,3 13,9 14,9 64 84 G1″ G-253-106.10
A1-1 360° 2,5-3,5 12,3 15,1 16,5 17,4 18,2 19,4 64 84 G1″ G-253-106.11
A1-2 360° 3,0-4,0 14,8 18,1 19,9 20,9 22,0 23,4 64 84 G1″ G-253-106.12
A2 360° 3,5-5,0 20,9 25,6 28,0 29,6 31,0 33,0 93 113,5 G2″ G-253-106.36
A2-1 360° 4,0-6,0 27,3 33,4 36,6 38,6 40,5 43,2 93 113,5 G2″ G-253-106.37
A2-2 360° 5,0-7,0 34,6 42,4 46,4 48,9 51,3 54,7 93 113,5 G2″ G-253-106.38
A2-3 360° 6,0-8,0 39,9 48,9 53,5 56,4 59,2 63,1 93 113,5 G2″ G-253-106.33
B05 192° 1,0-2,0 2,5 3,1 3,4 3,5 3,7 4,0 28 25 G1/4″ G-253-106.02
B1 192° 2,0-3,0 9,0 11,0 12,1 12,7 13,3 14,2 64 84 G1″ G-253-106.13
B2 194° 3,5-5,0 21,4 26,2 28,7 30,3 31,7 33,8 93 113,5 G2″ G-253-106.39
B2-3 194° 6,0-8,0 41,2 50,5 55,3 58,3 61,1 65,1 93 113,5 G2″ G-253-106.42
G05 232° 1,0-2,0 4,2 5,1 5,6 5,9 6,2 6,6 28 25 G1/4″ G-253-106.22
G1 206° 2,0-3,0 8,7 10,7 11,7 12,3 12,9 13,8 64 84 G1″ G-253-106.19
G1-1 206° 2,5-3,5 10,7 13,1 14,4 15,1 15,9 16,9 64 84 G1″ G-253-106.20
G1-2 206° 3,0-4,0 14,0 17,1 18,8 19,8 20,8 22,1 64 84 G1″ G-253-106.21
G2 246° 3,5
-5,0		 19,1 23,4 25,6 27,0 28,3 30,2 93 113,5 G2″ G-253-106.47
G2-1 246° 4,0-6,0 25,8 31,6 34,6 36,5 38,3 40,8 93 113,5 G2″ G-253-106.48
G2-2 246° 5,0-7,0 33,7 41,3 45,2 47,7 50,0 53,3 93 113,5 G2″ G-253-106.49
G2-3 246° 6,0-8,0 40,0 49,0 53,7 56,6 599,3 53,3 93 113,5 G2″ G-253-106.50
L1 188° 2,5-3,0 8,1 9,9 10,9 11,5 12,0 12,8 64 84 G1″ G-253-106.73
LA1-1,5 360° 2,5-3,0 10,5 12,9 14,1 14,8 15,6 16,6 64 84 G1″ G-253-106.77

Accessories

Installation Lance

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificate: 3.1, 2.2
Device Connection: see Table
Tank connection: Flange on demand
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 31.10.2023-71427321893-1888948-71042)

]]> Spray balls special materials (stainless steel) https://www.breconcherry.de/en/static-sprayballs/spray-balls-special-materials-stainless-steel/ Mon, 30 Oct 2023 14:47:35 +0000 https://www.breconcherry.de/?p=16360

Spray balls – special materials

Sprayballs made of Stainless Steel

Extensive range with high quality workmanship

  • 0.8 to 3.0 meter cleaning diameter
  • 360° spray pattern type available
  • suitable for use in FDA & EX environment
  • acid, alkali & temperature resistant
  • 2 different ball sizes available
  • inexpensive to purchase, reliable operation
  • reasonable selection of high quality materials

Technical Data

Technical Data Value
Max. Cleaning Diameter: 3 meters
Spraypattern: 360°
Pressure-range: 1,0 – 2,5 bar
Flowrate: 40 – 290 LPM (2,4 – 17,4 m³/h)
Insertion Opening: 30 mm up to 60mm
Mounting position: arbitrary
Materials: Stainless Steel  316L (1.4435), Alloy 59 (2.4605), Hastelloy C22 (2.4602), (1.4539)
Standard connection: see table
Surface: E-polished, outside Ra<=0.5 μm,
matt for DIN ISO
Nozzle characteristic: static ball with holes
max. ambient temperature: 140°C (284°F) 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Product description

Due to high liquid volumes, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, an improvement of the cleaning effect can be achieved, thus shortening the cleaning time.

Two modes of operation are possible
– permanent flushing
– impulse-pause operation

Compared to the permanent blasting, the impulse-pause operation causes a reduction of the cleaning liquid quantity with the same cleaning time. This allows the cleaning medium used to develop its effect.

Dimensions - Pipe types - Bore size

Pipe-types

(DIN 11866 A-Series
for Pipe outward dimensions)		 DIN 11866 B-Series
DIN EN ISO 1127		 DIN 11866 C-Series
ASME-BPE 2005
DR: Pipe outer diameter
s: Spray ball Wall thickness
DN DR (mm) s (mm) DN/OD DR (mm) s (mm) DN DR s (mm)
10 13 1,5 13,5 13,5 1,6 1/2″ 12,7 1,65
15 19 1,5 17,2 17,2 1,6 3/4″ 19,05 1,65
20 23 1,5 21,3 21,3 1,6
26,9 26,9 1,6
25 29 1,5 33,7 33,7 2,0 1″ 25,4 1,65
40 41 1,5 42,4 42,4 2,0 1 1/2″ 38,1 1,65
50 53 1,5 48,3 48,3 2,0 2″ 50,8 1,65

GEA Breconcherry Sprühkugel Gewindeanschluss Zeichnung AbmessungenGEA Breconcherry Sprühkugel Splintanschluss Zeichnung Abmessungen

Bore size

Type 05 Type 1 Type 2
316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404)
Ø DR 12
mm		 13
mm		 1/2″ OD
mm		 13,5
mm		 1/2″ OD
mm		 29
mm		 1″ OD
mm		 29
mm		 33,7
mm		 33,7
mm		 53
mm		 2″ OD
mm
Ø D 28 28 28 28 28 64 64 64 64 64 93 93
H 46,6 46,6 46,6 46,6 46,6 84 84 84 84 84 113,5 113,5
b+a 18 18 16 18 18 20 20 20 16,5 16,5 30 30
a 10 10 8 10 10 10 10 10 6 6 10 10
b 8 8 8 8 8 10 10 10 10,5 10,5 20 20
Drilling from bottom edge pipe
b-0,2 7,8 7,8 7,8 7,8 7,8 9,8 9,8 9,8 10,3 10,3 19,8 19,8

Spray balls - Special materials - Product selection Connection types/variants

DIN 11850 Clamp connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
DIN 11850		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min.
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 29 11850P-253-111.83
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 29 11850P-253-111.84
A1 360° 2,0-3,0 9,8 12,0 13,1 13,9 14,5 15,5 64 84 29 11850P-253-111.82
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 29 11850P-253-111.80
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 29 11850P-253-111.81

ISO Clamp connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
ISO		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 13,5 ISOP-253-111.78
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 13,5 ISOP-253-111.79
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 33,7 ISOP-253-111.88
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 33,7 ISOP-253-111.87
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 33,7 ISOP-253-111.85
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 33,7 ISOP-253-111.86

Inch OD and ISO clamp connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outside: Ra<=0.5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm INCH/
ISO		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 1/2″ (12,7) INCHA-253-111.76
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 1/2″ (12,7) INCHA-253-111.77
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 33,7 ISOA-253-111.68
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 33,7 ISOA-253-111.69

DIN ISO 228-1 Threaded connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outside: Ra<=0,5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN
ISO 228-1		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 G 1/2″ GA-253-106.78
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 G 1/2″ GA-253-106.79

DIN ISO Threaded connection

Material: (1.4539)
Surface: matte

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN
ISO		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05 360° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 25 G 1/4″ GS-253-106.68

Accessory

Installation lance

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device connection: see table
Tank connection: Flange as needed
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 30.10.2023-71427321893-1888948-71042)

]]> Protective Cage (static) https://www.breconcherry.de/en/nicht-kategorisiert-en/protective-cage-static/ Wed, 26 Oct 2022 16:53:51 +0000 https://www.breconcherry.de/?p=13643

Protective Cage (static)

GEA Breconcherry Schutzkaefig feststehend (feststehender Schutzkäfig für große Orbitalreiniger)

Freely rotating Safety Cage for
big Orbital cleaners

  • protects the cleaner from many damages
  • intelligent design minimizes splash shadows
  • Hygienic design in stainless steel and PTFE
  • perfect for the mobile operation of cleaners
  • optimally suited for Tempest and Tornado 2 Orbital Cleaner
  • Suitable for Tempest, Tornado 2 and Tornado 4

Technical Data

Suitable for: Tempest, Tornado 2 and Tornado 4
Materials: Stainless Steel 316L (1.4404), PTFE (C. PTFE)
Attachment Cleaning Nozzle: 1,5″ external thread BSP
Fluid Attachment: Welded connection for 41 mm Pipe or 1,5″ external thread BSP
Dimensions: Diameter: 290 mm,
Lenght: approx. 300 mm
Certificates: FDA, 3.1, 2.2
Optional available: Reducing Nipple to 1″ and 3/4″ (and others)
Options: Handpolished
Article Number: Threaded variant: 254-000580
Welded variante: 254-000524

Product description

The static protective cage is suitable for Tempest, Tornado 2 and Tornado 4 orbital cleaners. It ensures that the cleaning machine is protected against damage during installation and removal in mobile applications. A smart cage design minimizes splash shadows. The protective cage is made of stainless steel and is suitable for use in hygienic applications.

Optional Device Types

Safety Cage with Tempest

GEA Breconcherry Tempest Schutzkaefig feststehend

Safety Cage with Tornado 2

GEA Breconcherry Tornado 2 Schutzkaefig feststehend

Safety Cage with Tornado 4

GEA Breconcherry Tornado 4 Schutzkaefig feststehend

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Status of: 26.10.2022-71427321893-1888948-71042)

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