fast rotation – Breconcherry Industrielle Reinigungssysteme

Fury TWB HP Jet cleaner

brecmer — Sun, 29 Oct 2023 20:09:41 +0000

Fury TWB HP Jet cleaner

The Fury TWB is a powerful tank cleaner and works up to 90 bar

effective spray strength
low flow rates
fast, effective cleaning
protection against damage
energy saving drive technology
also available as Fury TWB version

Technical Data

Technical Data	Value
Max. Cleaning Diameter:	10 meters
Spraypattern:	360°, optional 180°
Pressure-range:	20-90 bar
Flowrate:	35 – 70 LPM (2,1 – 4,2 m³/h)
Insertion Opening:	min. Ø 200/120 mm (depending on the safety cage)
Mounting position:	vertical
Weight:	approx. 4,4 KG
Materials:	Stainless Steel 316 (1.4401), 316L (1.4404), C.PTFE, PTFE, C.PEEK, PEEK, Nitril, Viton, Kalrez
Standard connection:	3/4″ Female thread BSP/NPT
Nozzle characteristic:	3 x 2 mm Nozzles
Certificates:	on demand
max. Operating temperature:	120°C (248°F)
max. ambient temperature:	140°C (284°F) 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Optimal Operation

The pressure range for operating a Fury TWB liegt is at 20 – 90 bar at the cleaning nozzle.
With a flow rate of 35 – 70 Liters/minute a cleaning diameter of 8 – 10 meters is achieved.

The FURY TWB HP is the high-pressure version of the FURY TWB, a powerful and water-saving tank cleaner in which the nozzles oscillate 60° while the FURY TWB HP constantly rotates around its own axis. A cage protects the tank cleaner and nozzle head from damage. The TWB is mainly used when powerful cleaning with the lowest consumption of cleaning medium is required. The drive is designed to be very easy to maintain and to minimize wear, so that the lowest possible costs and a long service life can be assumed. The FURY TWB is self-lubricating and is driven only by the force of the cleaning medium flowing through it. It has a simple drive system without high-speed turbines or gears.

The FURY TWB achieves a 360° spray pattern and is mainly used in process vessels, trucks and transport containers.
Especially in the dairy, food, beverage, pharmaceutical and chemical industries, this reliable and resource-saving container cleaner is used. The FURY TWB can be permanently mounted and can also be used in mobile applications.
The index mechanism of the FURY TWB ensures very effective and careful coverage of the spray pattern with maximum spray strength and cleaning effect.
The open design of the FURY TWB makes maintenance and inspection very easy. The FURY TWB is also available as a low pressure version!

Fury TWB - Product Selection Connection Types / Variants

Fury TWB HP with 3/4″ BSP thread

Connection	Nozzle	Pipe*	Product code	Materials	Certificates	Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the machine is to be installed (inch or mm).
3/4″ IG-BSP	3 x 2,0	3/4″	FuryTWBHP-3×2-BSP	316L/C.PEEK/C.PTFE	3.1, 2.2	4660-4951-010

Accessories

Maintenance package Fury TWB HP

Fury TWB HP

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The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 29.10.2023-71427321893-1888948-71042)

Fury TWB Jet cleaner

brecmer — Sun, 29 Oct 2023 19:33:30 +0000

Fury TWB Jet cleaner

The Fury TWB is a powerful tank cleaner and works up to 25 bar

effective spray strength
low flow rates
fast, effective cleaning
protection against damage
energy saving drive technology
also available as Fury TWB HP version

Technical Data

Technical Data	Value
Max. Cleaning Diameter:	16 meters
Spraypattern:	360°, optional 180°
Pressure-range:	5-25 bar
Flowrate:	23 – 105 LPM (1,4 – 6,3 m³/h)
Insertion Opening:	min. Ø 200/120 mm (depending on the safety cage)
Mounting position:	vertical
Weight:	approx. 4,4 KG
Materials:	Stainless Steel 316 (1.4401), 316L (1.4404), C.PTFE, PTFE, C.PEEK, PEEK, Nitril, Viton, Kalrez
Standard connection:	3/4″ Female thread BSP/NPT
Nozzle characteristic:	3 x 2 mm, 3 x 3 mm, 3 x 4 mm Nozzles
Certificates:	on demand
max. Operating temperature:	120°C (248°F)
max. ambient temperature:	140°C (284°F) 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for operating a Fury TWB liegt is at 2 – 25 bar at the cleaning nozzle.
With a flow rate of 23 – 105 Liters/minute a cleaning diameter of 8,5 – 16 meters is achieved.

Dimensions

Product description

The FURY TWB is a powerful and water-saving tank cleaner in which the nozzles oscillate 60° while the TWB constantly rotates around its own axis. A cage protects the tank cleaner and nozzle head from damage. The TWB is mainly used when powerful cleaning with the lowest consumption of cleaning medium is required. The drive is designed to be very easy to maintain and to minimize wear, so that the lowest possible costs and a long service life can be assumed. The FURY TWB is self-lubricating and is driven only by the force of the cleaning medium flowing through it. It has a simple drive system without high-speed turbines or gears.

Fury TWB - Product Selection Connection Types / Variants

Fury TWB with 3/4″ BSP thread

Connection	Nozzles	Pipe*	Product code	Materials	Certificates	Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the machine is to be installed (inch or mm).
3/4″ IG-BSP	3 x 2,0	3/4″	FuryTWB-3×2-BSP	316L/C.PEEK/C.PTFE	3.1, 2.2	4660-4945-010
3/4″ IG-BSP	3 x 3,0	3/4″	FuryTWB-3×3-BSP	316L/C.PEEK/C.PTFE	3.1, 2.2	4660-4956-010
3/4″ IG-BSP	3 x 4,0	3/4″	FuryTWB-3×4-BSP	316L/C.PEEK/C.PTFE	3.1, 2.2	4660-4950-010

Accessories

Maintenance package Fury TWB

Fury TWB

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Chemidisc EN

brecmer — Sun, 22 Oct 2023 13:10:04 +0000

Chemidisc Rotating Nozzles

Plain bearing nozzle with fast rotation
and particularly resistant

no ball bearings
fast rotation and small amounts of liquid
FDA compliant & EX certified
very temperature resistant
only a few individual components
also available in plastic
high operational safety, absolutely hygienic
lightweight plastic construction
resistant to clogging
uniform cleaning pattern

Technical Data

Technical Data	Value
Max. cleaning diameter:	CD25/75/100/150, 1,5/3/4,6/5 Meter
Spray pattern:	360° and 180° up-, downwards
Pressure range:	2 – 4 bar
Flow rate:	CD25 40 – 60 LPM, CD75 58 – 83 LPM, CD100 95 – 133 LPM, CD150 163 – 220 LPM (2,4 – 13,2 m³/h)
Insertion opening:	CD25/75/100/150, min. Ø 31/41/55/75 mm
Mounting position:	arbitrary
Weight:	CD25/75/100/150, ca. 0,024/0,075/0,113/0,265 KG
Materials:	C.PTFE, PTFE, (PEEK)
Standard Connection:	CD25 BSP AG, CD75 BSP IG, CD100/150 BSP (NPT) IG
Nozzle characteristics:	Rotating Rotordisc
Certificates:	2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature:	95°C (203°F)
Max. ambient temperature:	140°C (284°F), 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for operating a Chemidisc is at 2 – 4 bar at the cleaning nozzle.
With a flow rate of 40 – 220 liters/minute, a cleaning diameter of 1 – 5 meters is achieved.

Dimensions

Product Description

Fast rotating chemidiscs produce a permanently uniform, droplet-shaped liquid distribution. The intelligent liquid bearing makes these rotary nozzles extremely durable compared to their ball bearing counterparts. Chemidiscs have already achieved operating times of over 25 years. Some of these products are highly resistant to high temperatures or when operating with steam or compressed air. An extensive range of 180° spray patterns is available with many connection options and materials. Chemidisc are optimal for installation in conveying and filling systems and for cleaning sterile tanks.

The CHEMIDISC is a fast rotating tank cleaner which is perfectly suited for the replacement of static spray balls. In this way, liquid consumption and cleaning time can often be significantly minimized, especially compared to static spray balls. The CHEMIDISC is an alternative for expensive cleaning nozzles made of Hastelloy, it is made of chemically resistant materials optimal for the chemical and pharmaceutical industry.

In operation, the cleaning medium drives the rotor, which rotates frictionlessly and at high speed on a bearing of cleaning liquid. This turns into many high-energy drops, which are hurled at high speed simultaneously against all areas around the cleaning nozzle. CHEMIDISC tank cleaners are ideal for impact rinsing and can be operated at any angle. Due to the CHEMIDISC’s plain bearing system, these nozzles can often be used for years with virtually no wear.

The CHEMIDISC is also available in stainless steel and Hastelloy as TURBODISC and as retractable cleaning nozzle RETRAKTOR MR2. A large type selection is available in different sizes and designs. The CHEMIDISC promises exceptional service life even when used with compressed air or superheated steam sterilization and high temperatures. Areas of application: Brewing, beverage, dairy processing, food, pharmaceutical, chemical and transportation industries. Rinsing and cleaning of vessels, tanks or plant components of various dimensions, process vessels, reactors, dryers, granulators, storage tanks, coating machines and tank containers.

Connection Types

Female thread mounting

Chemidisc 75/100/150 standard units are equipped with cylindrical female thread BSP (British Standard PIPE according to DIN ISO 228). Optionally, Chemidisc 100/150 are available with tapered female thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

External thread mounting

Chemidisc 25 is equipped with cylindrical male thread BSP (British Standard PIPE according to DIN ISO 228).

Chemidisc - Product Selection Connection Types / Variants

Chemidisc 25 Threaded Connection

Connection	Spraypattern	Pipe*	Product code	Materials	Certificates	Article Number
* corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. Variants made of PEEK on request.
1/4″ AG-BSP	360°	1/4″	D25AF-360-BSP	316L/C.PTFE	ATEX+FDA, 3.1	4660-1118-133
1/4″ AG-BSP	360°	1/4″	CD25F-360-BSP	PTFE	FDA	4660-1123-122
1/4″ AG-BSP	180° downwards	1/4″	CD25AF-180A-BSP	C.PTFE	ATEX+FDA	–
1/4″ AG-BSP	180° downwards	1/4″	CD25F-180A-BSP	PTFE	FDA	–
1/4″ AG-BSP	180° upwards	1/4″	CD25AF-180T-BSP	C.PTFE	ATEX+FDA	–
1/4″ AG-BSP	180° upwards	1/4″	CD25F-180T-BSP	PTFE	FDA	–

Chemidisc 75 Threaded Connection

Connection	Spraypattern	Pipe*	Product code	Materials	Certificates	Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. 180T=towards/upwards not possible with Chemdisc 75, 180A=away/downwards. Variants made of PEEK on request.
3/4″ IG-BSP	360°	3/4″	CD25AF-360-BSP	C.PTFE	ATEX+FDA	4660-1131-133
3/4″ IG-BSP	360°	3/4″	CD25F-360-BSP	PTFE	FDA	4660-1134-122
3/4″ IG-BSP	180° downwards	3/4″	CD25AF-180A-BSP	C.PTFE	ATEX+FDA	–
3/4″ IG-BSP	180° downwards	3/4″	CD25F-180A-BSP	PTFE	FDA	–

Chemidisc 100 Threaded Connection

Connection	Spraypattern	Pipe*	Product code	Materials	Certificates	Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. PEEK Variants on request.
1″ IG-BSP	360°	1″	CD100AF-360-BSP	C.PTFE	ATEX+FDA	4660-1137-103
1″ IG-BSP	360°	1″	CD100AF-360-BSP	C.PTFE	ATEX+FDA	4660-1123-122
1″ IG-BSP	180° downwards	1″	CD100AF-180A-BSP	C.PTFE	ATEX+FDA	–
1″ IG-BSP	180° downwards	1″	CD100F-180A-BSP	PTFE	FDA	–
1″ IG-BSP	180° upwards	1″	CD100AF-180T-BSP	C.PTFE	ATEX+FDA	–
1″ IG-BSP	180° upwards	1″	CD100F-180T-BSP	PTFE	FDA	–
1″ IG-NPT	360°	1″	CD100AF-360-NPT	C.PTFE	ATEX+FDA	–
1″ IG-NPT	360°	1″	CD100F-360-NPT	PTFE	FDA	4660-1106-222
1″ IG-NPT	180° downwards	1″	CD100AF-180A-NPT	C.PTFE	ATEX+FDA	–
1″ IG-NPT	180° downwards	1″	CD100F-180A-NPT	PTFE	FDA	–
1″ IG-NPT	180° upwards	1″	CD100AF-180T-NPT	C.PTFE	ATEX+FDA	–
1″ IG-NPT	180° upwards	1″	CD100F-180T-NPT	PTFE	FDA	–

Chemidisc 150 Threaded Connection

Connection	Spraypattern	Pipe*	Product code	Materials	Certificates	Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Standard units with high stock probability are shown in blue. PEEK Variants on request.
1,5″ IG-BSP	360°	1,5″	CD100AF-360-BSP	C.PTFE	ATEX+FDA	4660-1112-133
1,5″ IG-BSP	360°	1,5″	CD150F-360-BSP	PTFE	FDA	4660-1114-122
1,5″ IG-BSP	180° downwards	1,5″	CD150AF-180A-BSP	C.PTFE	ATEX+FDA	–
1,5″ IG-BSP	180° downwards	1,5″	CD150F-180A-BSP	PTFE	FDA	–
1,5″ IG-BSP	180° upwards	1,5″	CD150AF-180T-BSP	C.PTFE	ATEX+FDA	–
1,5″ IG-BSP	180° upwards	1,5″	CD150F-180T-BSP	PTFE	FDA	–
1,5″ IG-NPT	360°	1,5″	CD150AF-360-NPT	C.PTFE	ATEX+FDA	–
1,5″ IG-NPT	360°	1,5″	CD150F-360-NPT	PTFE	FDA	4660-1116-222
1,5″ IG-NPT	180° downwards	1,5″	CD150AF-180A-NPT	C.PTFE	ATEX+FDA	–
1,5″ IG-NPT	180° downwards	1,5″	CD150F-180A-NPT	PTFE	FDA	–
1,5″ IG-NPT	180° upwards	1,5″	CD150AF-180T-NPT	C.PTFE	ATEX+FDA	–
1,5″ IG-NPT	180° upwards	1,5″	CD150F-180T-NPT	PTFE	FDA	–

Accessories

Installation Lance

Materials:	Edelstahl 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Device Connections:	CD25 IG-BSP CD75/100/150 AG-BSP
Tank Connection:	Flange if needed
Sensor:	without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 30.11.2022-71427321893-1888948-71042)

Jumbo 6 Jet cleaner

brecmer — Fri, 20 Oct 2023 18:10:21 +0000

Jumbo 6 Jet cleaner

Powerful and fast rotating jet cleaner with 4 long nozzles

liquid driven 360° low pressure jet cleaner
strong jet power with high consumption values
short cleaning time
acid & alkali resistant
available with 2 nozzle diameters

Technical Data

Technical Data	Value
Max. Cleaning Diameter:	11 meters
Spraypattern:	360°
Pressure-range:	4 – 14 bar
Flowrate:	1/4″ 180 – 320 LPM (10,8 – 19,2 m³/h), 3/8″ 310 – 580 LPM (18,6 – 34,8 m³/h))
Insertion Opening:	min. Ø 280 mm
Mounting position:	vertikally downwards
Weight:	ca. 5,6KG
Materials:	Edelstahl 316L (1.4404), PTFE
Standard connection:	1,5″ internal thread BSPT
optional connection types:	on demand
Nozzle characteristic:	4 x 1/4″ nozzles, 4 x 3/8″ nozzles
Certificates:	3.1, 2.2, more on demand
max. Operating temperature:	95°C (203°F)
max. ambient temperature:	140°C (284°F), 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for operating a Jumbo 6 Jetcleaber is at 4 – 14 bar at the cleaning nozzle.
With a flow rate of 180 – 580 liters/minute, a cleaning diameter of 10 – 11 meters is achieved.

Dimensions

Product description

The JUMBO 6 has a simple and effective drive system that guarantees long service life and good durability. The external gearbox can be visually inspected for contamination and cleaned. The robust design of the JUMBO 6 allows it to be used in a wide range of industries and container types where effective and powerful cleaning is required.
The JUMBO 6 is powered only by the cleaning fluid by causing a simple turbine inside the JUMBO 6 to rotate. All cleaning liquid exits mainly through the nozzle openings, so minimal energy is used for propulsion.

Rotating and static spray balls can be optimally replaced by a JUMBO 6. The strong spraying power of the JUMBO 6 creates a powerful mechanical cleaning effect in tank sizes up to 11 meters in diameter.

Jumbo 6 - Product selection connection types / variants

Jumbo 6 with 1,5″ BSPT Thread”

Connection	Nozzles	Pipe*	Product code	Materials	Certificates	Article numbers
*corresponds to the max. pipe outer diameter of the pipe on which the machine is to be installed (inch or mm). Split pin versions have approximately 15% higher flow. Recommended standard units with high stock probability are shown in blue.
1,5″ IG-BSPT	4 x 1/4″	1,5″	Jumbo6-4×14-BSPT	316L/PTFE	3.1, 2.2	4660-4943-110
1,5″ IG-BSPT	4 x 3/8″	1,5″	Jumbo6-4×38-BSPT	316L/PTFE	3.1, 2.2	4660-4942-000

Accessories

Tank cleaning trolley

Materials:	Stainless Steel 316L (1.4404), PP (PTFE)
Certificates:	3.1, 2.2
Device connection:	1,5″ AG-BSP
Supply line:	DN50 Threaded connection DIN 11851

Maintenance Package

Jumbo 6 PTFE

4660-4002-888

Torus 50/75 EN

brecmer — Fri, 20 Oct 2023 16:38:12 +0000

Torus 50/75 Rotating Nozzles

Plain bearing nozzle with fast rotation
high range

no ball bearings
fast rotation, high range
FDA compliant & EX certified
high speed, compact design
very few individual components
also available as TORUS 100 and made of plastic
low pressure requirement

Technical Data

Technical Data	Value
Max. cleaning diameter:	Torus 50 2,2 Meter,Torus 75 3,3 Meter
Spray pattern:	360° but also 180° up-, downwards
Pressure range:	1 – 4 bar
Flow rate:	Torus 50 15 – 33 LPM, Torus 75 30 – 77 LPM, (0,9 – 4,6 m³/h)
Insertion opening:	Torus 50 BSP/NPT min. Ø 42 mm, Splint min. Ø 58 mm, Torus 75 BSP/NPT min. Ø 52 mm, Splint min. Ø 68 mm
Mounting position:	arbitrary
Weight:	Torus 50 ca. 0,11 KG, Torus 75 ca. 0,16 KG
Materials:	Stainless Steel 316L (1.4404), C.PTFE, PTFE, Hastelloy C22
Pipe connection:	Torus 50 3/8″ female thread BSP (NPT), Torus 75 1/2″ female thread BSP (NPT)
optional connections:	Torus 50 1/2″ Splint, DN10 Splint, Torus 75 3/4″ Splint, DN15 Splint
Nozzle characteristics:	Ball with slots
Certificates:	3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature:	65°C (149°F)
Max. ambient temperature:	75°C (167°F), 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operating Values

The pressure range for operating a Torus 50/75 is at 1 – 4 bar at the cleaning nozzle.
With a flow rate of 15 – 77 liters/minute, a cleaning diameter of 1 – 3,3 meters is achieved.

Dimensions

Product description

Fast rotating Torus rotary nozzles produce a permanently uniform and instantaneous droplet-shaped liquid distribution. Intelligent fluid bearing makes these rotary nozzles extremely durable compared to their ball bearing counterparts. An extensive range of 360°/180° spray patterns and many connection types are available.
Some of these products are highly resistant to operation with compressed air or steam (PEEK). Torus cleaning nozzles are ideally suited for the pharmaceutical and chemical industries and meet the highest hygiene requirements. Torus or Chemitorus with C.PTFE rotor are both FDA-compliant and EX-exempt. Torus rotary nozzles are available in Hastelloy C22.

The TORUS is suitable for low pressure applications with low water volume. The ability to operate the TORUS at even low pressures and flow rates starting at 15L gives it an advantage for many applications. In operation, the cleaning fluid causes a rotor with slots to rotate rapidly, causing high-energy droplets to impact all areas. The TORUS consists of only 2 parts and is ideal for impact cleaning and continuous cleaning with a strong cleaning effect. The TORUS cleans itself during operation. Due to the sliding bearing system of the TORUS, these nozzles can often be used for years with almost no wear. The TORUS also promises exceptional service life when used with compressed air or superheated steam sterilization and high temperatures (depending on the application).

The TORUS can replace static spray balls in vessels up to 3.3 meters and produces a full coverage distribution and good mechanical cleaning effect with a small amount of liquid. The TORUS is suitable for cleaning vessels and plant components in highly sensitive applications. It is compactly designed so that it can be installed inside pipelines. The TORUS is available in 3 different sizes.

The TORUS is made of FDA and/or ATEX certified materials. For the first time, ATEX and FDA certificates can be issued for these cleaning nozzles at the same time. The TORUS is available in 360° and 180° versions. The TORUS Cleaner is also available as CHEMITORUS made of complete PTFE, C.PTFE or Hastelloy and as TORUS 100.

Measurements and Connection Types

Threaded Connection

Torus 50/75 standard devices are equipped with a 3/8″ or 1/2″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/8″ or 1/2 conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

Split pin Connection

Torus 50/75 are optionally available with 1/2″ or 3/4″ or DN10 optional DN15 Splint connection. The Split pin connection ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Torus Variants

Torus 50F-360-BSP	Torus 50F-360-PF	Torus 100F-360-PF	Torus Measurements

Torus Measurements and Connection Types

Torus Measurements and Connection Types
B* (split pin version) corresponds to the inner diameter of the torus for mounting on a tube whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing tube must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
Dimensions (mm)	A	B*	C	D	E	F	G
Torus 50 3/8″ IG-BSP	20,00	3/8″ IG-BSP	40,00	55,00	–	–	–
Torus 50 1/2″ Split pin	20,00	12,75 – 12,80	40,00	55,00	10,00	2,50	10,50
Torus 50 DN10 Split pin	20,00	13,05 – 13,10	40,00	55,00	10,00	2,50	10,50
Torus 75 1/2″ IG-BSP	24,00	1/2″ IG-BSP	49,50	60,00	–	–	–
Torus 75 3/4″ Split pin	24,00	19,10 – 19,15	49,50	60,00	10,00	2,50	10,50
Torus 75 DN15 Split pin	24,00	19,05 – 19,10	49,50	60,00	10,00	2,50	10,50
Torus 100 3/4″ IG-BSP	29,00	3/4″ IG-BSP	54,50	65,00	10,00	2,50	10,50
Torus 100 1″ Split pin	29,00	25,45 – 25,50	54,50	65,00	10,00	2,50	10,50

Torus 50/75 - Product Selection Connection Types / Variants

Torus 50 Threaded- and Split pin connection

Connection	Spray Pattern	Pipe*	Product Code	Materials	Certificates	Article number
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. Torus are available with hand and electric polishing. Torus rotary nozzles can be manufactured from Hastelloy C22. It is possible to customize with PEEK or C.PEEK rotor, see PEEK Torus. Other customizations are possible. The chemitorus is completely made of plastic PTFE or C.PTFE.
3/8″ IG-BSP	360°	3/8″	T050AF-360-BSP	316L/C.PTFE	ATEX+FDA, 3.1	4660-1708-113
3/8″ IG-BSP	360°	3/8″	T050F-360-BSP	316L/PTFE	FDA, 3.1	4660-1723-112
3/8″ IG-BSP	180° downwards	3/8″	T050AF-180A-BSP	316L/C.PTFE	ATEX+FDA, 3.1	–
3/8″ IG-BSP	180° downwards	3/8″	T050F-180A-BSP	316L/PTFE	FDA, 3.1	–
3/8″ IG-BSP	180° upwards	3/8″	T050AF-180T-BSP	316L/C.PTFE	ATEX+FDA, 3.1	–
3/8″ IG-BSP	180° upwards	3/8″	T050F-180T-BSP	316L/PTFE	FDA, 3.1	–
3/8″ IG-NPT	360°	3/8″	T050AF-360-NPT	316L/C.PTFE	ATEX+FDA, 3.1	4660-1726-213
3/8″ IG-NPT	360°	3/8″	T050F-360-NPT	316L/PTFE	FDA, 3.1	4660-1726-212
3/8″ IG-NPT	180° downwards	3/8″	T050AF-180A-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
3/8″ IG-NPT	180° downwards	3/8″	T050F-180A-NPT	316L/PTFE	FDA, 3.1	–
3/8″ IG-NPT	180° upwards	3/8″	T050AF-180T-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
3/8″ IG-NPT	180° upwards	3/8″	T050F-180T-NPT	316L/PTFE	FDA, 3.1	–
1/2″ Split pin	360°	12,70	T050AF-360-PF	316L/C.PTFE	ATEX+FDA, 3.1	4660-1713-413
1/2″ Split pin	360°	12,70	T050F-360-PF	316L/PTFE	FDA, 3.1	4660-1724-412
1/2″ Split pin	180° downwards	12,70	T050AF-180A-PF	316L/C.PTFE	ATEX+FDA, 3.1	–
1/2″ Split pin	180° downwards	12,70	T050F-180A-PF	316L/PTFE	FDA, 3.1	–
1/2″ Split pin	180° upwards	12,70	T050AF-180T-PF	316L/C.PTFE	ATEX+FDA, 3.1	–
1/2″ Split pin	180° upwards	12,70	T050F-180T-PF	316L/PTFE	FDA, 3.1	–
DN10 Split pin	360°	13,00	T050AF-360-DN10	316L/C.PTFE	ATEX+FDA, 3.1	–
DN10 Split pin	360°	13,00	T050F-360-DN10	316L/PTFE	FDA, 3.1	–
DN10 Split pin	180° downwards	13,00	T050AF-180A-DN10	316L/C.PTFE	ATEX+FDA, 3.1	–
DN10 Split pin	180° downwards	13,00	T050F-180A-DN10	316L/PTFE	FDA, 3.1	–
DN10 Split pin	180° upwards	13,00	T050AF-180T-DN10	316L/C.PTFE	ATEX+FDA, 3.1	–
DN10 Split pin	180° upwards	13,00	T050F-180T-DN10	316L/PTFE	FDA, 3.1	–

Torus 75 Threaded- and Split pin connection

Connection	Spraypattern	Pipe*	Productcode	Materials	Certificates	Article number
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. Torus are available with hand and electric polishing. Torus rotary nozzles can be manufactured from Hastelloy C22. It is possible to customize with PEEK or C.PEEK rotor, see PEEK Torus. Other customizations are possible. The chemitorus is completely made of plastic PTFE or C.PTFE.
1/2″ IG-BSP	360°	1/2″	T075AF-360-BSP	316L/C.PTFE	ATEX+FDA, 3.1	4660-1741-113
1/2″ IG-BSP	360°	1/2″	T075F-360-BSP	316L/PTFE	FDA, 3.1	4660-1754-112
1/2″ IG-BSP	180° downwards	1/2″	T075AF-180A-BSP	316L/C.PTFE	ATEX+FDA, 3.1	–
1/2″ IG-BSP	180° downwards	1/2″	T075F-180A-BSP	316L/PTFE	FDA, 3.1	4660-1748-112
1/2″ IG-BSP	180° upwards	1/2″	T075AF-180T-BSP	316L/C.PTFE	ATEX+FDA, 3.1	–
1/2″ IG-BSP	180° upwards	1/2″	T075F-180T-BSP	316L/PTFE	FDA, 3.1	–
1/2″ IG-NPT	360°	1/2″	T075AF-360-NPT	316L/C.PTFE	ATEX+FDA, 3.1	4660-1708-116
1/2″ IG-NPT	360°	1/2″	T075F-360-NPT	316L/PTFE	FDA, 3.1	4660-1755-212
1/2″ IG-NPT	180° downwards	1/2″	T075AF-180A-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
1/2″ IG-NPT	180° downwards	1/2″	T075F-180A-NPT	316L/PTFE	FDA, 3.1	–
1/2″ IG-NPT	180° upwards	1/2″	T075AF-180T-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
1/2″ IG-NPT	180° upwards	1/2″	T075F-180T-NPT	316L/PTFE	FDA, 3.1	–
3/4″ Splint	360°	19,05	T075AF-360-PF	316L/C.PTFE	ATEX+FDA, 3.1	4660-1744-413
3/4″ Splint	360°	19,05	T075F-360-PF	316L/PTFE	FDA, 3.1	4660-1757-412
3/4″ Splint	180° downwards	19,05	T075AF-180A-PF	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ Splint	180° downwards	19,05	T075F-180A-PF	316L/PTFE	FDA, 3.1	–
3/4″ Splint	180° upwards	19,05	T075AF-180T-PF	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ Splint	180° upwards	19,05	T075F-180T-PF	316L/PTFE	FDA, 3.1	–
DN15 Splint	360°	19,00	T075AF-360-DN15	316L/C.PTFE	ATEX+FDA, 3.1	–
DN15 Splint	360°	19,00	T075F-360-DN15	316L/PTFE	FDA, 3.1	–
DN15 Splint	180° downwards	19,00	T075AF-180A-DN15	316L/C.PTFE	ATEX+FDA, 3.1	–
DN15 Splint	180° downwards	19,00	T075F-180A-DN15	316L/PTFE	FDA, 3.1	–
DN15 Splint	180° upwards	19,00	T075AF-180T-DN15	316L/C.PTFE	ATEX+FDA, 3.1	–
DN15 Splint	180° upwards	19,00	T075F-180T-DN15	316L/PTFE	FDA, 3.1	–

Accessoires

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Device Connection:	TD25 IG-BSP (Split pin) TD75/100/150 AG-BSP (Split pin)
Tank Connection:	Flange as required
Sensor:	without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 12.12.2022-71427321893-1888948-71042)

Torus 100 EN

brecmer — Thu, 19 Oct 2023 18:41:01 +0000

Torus 100 Rotating Nozzles

Plain bearing nozzle with fast rotation
effective cleaning

no ball bearings
fast rotation, effective cleaning
FDA compliant & EX certified
high speed, compact design
only one moving part
also available as TORUS 50/75 and made of plastic
ultra-hygienic design

Technical Data

Technical Data	Value
Max. cleaning diameter:	4,8 Meter
Spray pattern:	360° and 180° up-, downwards
Pressure range:	1 – 6 bar
Flow rate:	50 – 118 LPM (3,0 – 7,1 m³/h)
Insertion opening:	BSP/NPT min. Ø 60 mm, Splint min. Ø 85 mm
Mounting position:	arbitrary
Weight:	ca. 0,195 KG
Materials:	Stainless Steel 316L (1.4404), C.PTFE, PTFE, Hastelloy C22
Pipe connection:	3/4″ female thread BSP (NPT)
optional connections:	1″ Split pin
Nozzle characteristics:	Ball with slots
Certificates:	3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature:	65°C (149°F)
Max. ambient temperature:	75°C (167°F), 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for operating a Torus 100 is 1 – 6 bar at the cleaning nozzle.
With a flow rate of 50 – 118 liters/minute, a cleaning diameter of 2 – 4,8 meters is achieved.

Dimensions

Product Description

The fast-rotating Torus 100 rotary nozzles create a permanently uniform and instantaneously droplet-shaped liquid distribution. Intelligent fluid bearing design makes these rotary nozzles extremely durable compared to their ball bearing counterparts. An extensive range of 360°/180° spray patterns and many connection types are available.
Some of these products are highly resistant to operation with compressed air or steam (PEEK). Torus 1000 cleaning nozzles are ideally suited for the pharmaceutical and chemical industries and meet the highest hygiene requirements. Torus or Chemitorus Nozzles with C.PTFE rotor are also FDA compliant and EX free. Variants of Torus rotary nozzles are available in Hastelloy C22.

The TORUS 100 is suitable for low pressure applications with medium water volume. The ability to operate the TORUS 100 at even low pressures and flow rates starting at 50L gives it an advantage for many applications, installation is simple with a Split pin mounting. In operation, the cleaning fluid causes a rotor with slots to rotate rapidly, causing high-energy droplets to impact all around. The TORUS consists of only 2 parts and is ideal for impact cleaning and continuous cleaning with a strong cleaning effect. The TORUS cleans itself during operation. Due to the sliding bearing system of the TORUS, these nozzles can often be used for years with almost no wear. The TORUS also promises exceptional service life when used with compressed air or superheated steam sterilization and high temperatures (depending on the application).

The TORUS can replace static spray balls in tanks up to 4.8 meters and produces a full coverage distribution and good mechanical cleaning effect with a small amount of liquid. The TORUS is suitable for cleaning vessels and plant components in highly sensitive applications. It is compactly designed so that it can be installed inside pipelines. The TORUS is available in 3 different sizes.

The TORUS is made of FDA and/or ATEX certified materials. For the first time, ATEX and FDA certificates can be issued for these cleaning nozzles at the same time. The TORUS is available in 360° and 180° versions. The TORUS is also available as TORUS 50 and TORUS 75 with 3/8″ and 1/2″ connection or as CHEMITORUS 50/75.

Measurements and Connection Types

Threaded Connection

Torus 100 standard units are equipped with 3/4″ cylindrical female thread BSP (British Standard PIPE according to DIN ISO 228). Optionally, the device is available with 3/4″ tapered female thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

Split pin Connection

Torus 100 ist optionally available with 1″ Split pin mount. The Split pin connection ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Torus Variants

Torus 50F-360-BSP	Torus 50F-360-PF	Torus 100F-360-PF	Torus Measurements

Torus Measurements and Connection Types

Torus Measurements (mm) and Connection Types
Measurements (mm)	A	B*	C	D	E	F	G
B* (split pin version) corresponds to the inner diameter of the torus for mounting on a tube whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing tube must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow.
Torus 50 3/8″ IG-BSP	20,00	3/8″ IG-BSP	40,00	55,00	–	–	–
Torus 50 1/2″ Split pin	20,00	12,75 – 12,80	40,00	55,00	10,00	2,50	10,50
Torus 50 DN10 Split pin	20,00	13,05 – 13,10	40,00	55,00	10,00	2,50	10,50
Torus 75 1/2″ IG-BSP	24,00	1/2″ IG-BSP	49,50	60,00	–	–	–
Torus 75 3/4″ Split pin	24,00	19,10 – 19,15	49,50	60,00	10,00	2,50	10,50
Torus 75 DN15 Split pin	24,00	19,05 – 19,10	49,50	60,00	10,00	2,50	10,50
Torus 100 3/4″ IG-BSP	29,00	3/4″ IG-BSP	54,50	65,00	10,00	2,50	10,50
Torus 100 1″ Split pin	29,00	25,45 – 25,50	54,50	65,00	10,00	2,50	10,50

Torus 100 - Product Selection Connection Types / Variants

Torus 100 Threaded- and Split pin Connection

Connection	Spraypattern	Pipe*	Product Code	Materials	Certificates	Article Numbers
*corresponds to the max. pipe outside diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. Torus are available with hand and electric polishing. Torus rotary nozzles can be manufactured from Hastelloy C22. It is possible to customize with PEEK or C.PEEK rotor, see PEEK Torus. Other customizations are possible. The chemitorus is completely made of plastic PTFE or C.PTFE.
3/4″ IG-BSP	360°	3/4″	T0100AF-360-BSP	316L/C.PTFE	ATEX+FDA, 3.1	44660-1701-412
3/4″ IG-BSP	360°	3/4″	T0100F-360-BSP	316L/PTFE	FDA, 3.1	4660-1701-415
3/4″ IG-BSP	180° downwards	3/4″	T0100AF-180A-BSP	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ IG-BSP	180° downwards	3/4″	T0100F-180A-BSP	316L/PTFE	FDA, 3.1	–
3/4″ IG-BSP	180° upwards	3/4″	T0100AF-180T-BSP	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ IG-BSP	180° upwards	3/4″	T0100F-180T-BSP	316L/PTFE	FDA, 3.1	–
3/4″ IG-NPT	360°	3/4″	T0100AF-360-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ IG-NPT	360°	3/4″	T0100F-360-NPT	316L/PTFE	FDA, 3.1	–
3/4″ IG-NPT	180° downwards	3/4″	T0100AF-180A-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ IG-NPT	180° downwards	3/4″	T0100F-180A-NPT	316L/PTFE	FDA, 3.1	–
3/4″ IG-NPT	180° upwards	3/4″	T0100AF-180T-NPT	316L/C.PTFE	ATEX+FDA, 3.1	–
3/4″ IG-NPT	180° upwards	3/4″	T0100F-180T-NPT	316L/PTFE	FDA, 3.1	–
1″ Split pin	360°	25,40	T0100F-360-PF	316L/PTFE	FDA, 3.1	4660-1701-413
1″ Split pin	360°	25,40	T0100AF-360-PF	316L/C.PTFE	ATEX+FDA, 3.1	4660-1704-412
1″ Split pin	180° downwards	25,40	T0100AF-180A-PF	316L/C.PTFE	ATEX+FDA, 3.1	–
1″ Split pin	180° downwards	25,40	T0100F-180A-PF	316L/PTFE	FDA, 3.1	–
1″ Split pin	180° upwards	25,40	T0100AF-180T-PF	316L/C.PTFE	ATEX+FDA, 3.1	–
1″ Split pin	180° upwards	25,40	T0100F-180T-PF	316L/PTFE	FDA, 3.1	–

Accessories

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Device Connection:	3/4″ AG-BSP (1″ Splint)
Tank Connection:	Flange as required
Sensor:	without SMW 100

Torus 50/75 PEEK EN

brecmer — Wed, 18 Oct 2023 20:14:05 +0000

Torus 50/75 PEEK Rotating Nozzles

Plain bearing Nozzle with fast rotation,
extremely durable and temperature resistant

no ball bearings
fast rotation, effective cleaning
FDA compliant & EX certified
high speed, compact design
only one moving part
extremely heat-resistant
low pressure condition

Technische Daten

Eigenschaft	Wert
max. Reinigungsdurchmesser	TorusP 50 2,2 Meter / TorusP 75 3,3 Meter
Spritzbild	360° and 180° up, down
Druckbereich	1 – 4 bar
Durchflussmenge	TorusP 50 17 – 33 LPM / TorusP 75 35 – 77 LPM (1,0 – 4,6 m³/h)
Einbauöffnung	min. Ø 58 mm
Einbaulage	vertikal
Weight	on request
Werkstoffe	Edelstahl 316L (1.4404), C.PEEK, PEEK, Hastelloy C22
Standardanschluss	TorusP 50 DN15 Splint, TorusP 75 DN20 Splint
optionale Anschlusstypen	on request
Düseneigenschaft	Ball with slots
Zertifikate	3.1, 2.2, ATEX, FDA, Lebensmittelzulassung nach EU1935/2004
max. Betriebstemperatur	138°C (280°F)
max. Umgebungstemperatur	250°C (482°F)

Betriebswerte

Optimaler Betrieb

Der Druckbereich für den Betrieb eines Torus 50/75 PEEK liegt bei 1 – 4 bar an der Reinigungsdüse.
Mit einer Durchflussmenge von 17 – 77 Litern/Minute wird ein Reinigungsdurchmesser von 1 – 3,3 Metern erreicht.

Dimensions

Produktbeschreibung

Der PEEK Torus eignet sich optimal für die Reinigung hygienesensibler Prozessbehälter in der chemischen und pharmazeutischen Industrie. Oftmals wurden in Anwendungen dieser Industriebereiche unerfüllbare Anforderungen an die Reinigungstechnik gestellt. Kugelgelagerte Rotationsdüsen sind üblicherweise nicht für längere Druckluftbeaufschlagung geeignet, feststehende Sprühkugeln benötigen hohe Flüssigkeitsmengen und erreichen eine schlechte Reinigungseffektivität. Der PEEK Torus ist ultimativ hygienisch und resistent. Er verfügt über einen äußerst verformungssicheren, widerstandsfähigen Rotor aus PEEK. Dadurch wird maximale Beständigkeit gegenüber hohen Temperaturen oder betriebsbedingtem Abrieb erreicht.

Der PEEK Torus ist bestens für den Einsatz in Hochtemperaturbereichen und für die Heißdampfsterilisation oder eine Druckluftbeaufschlagung geeignet. Während des Betriebs wird eine schnelle Rotation des Rotors erzeugt, wodurch eine gleichmäßige und weit reichende Verteilung von Flüssigkeitstropfen stattfindet. Der Rotor ist während des Betriebs flüssigkeitsgelagert und erleidet keinen Abrieb, das Innere der Düse wird während der Reinigung stets von Flüssigkeit durchspült.

Der PEEK Torus wurde mit der pharmazeutischen und chemischen Industrie entwickelt, mit dem Fokus der absoluten Widerstandsfähigkeit für langanhaltende Dampfsterilisationen oder Trocknungsanwendungen.
In der Versuchsphase erreichte der PEEK-Torus folgende Betriebszeiten: >700 Stunden Reinigungsbetrieb: 3 bar Flüssigkeitsdruck; >350 Stunden Anwendung: Dampfsterilisation 138°C; >350 Stunden Anwendung: Trockenlauf Luftdruck 8 bar.
Nach der Versuchsphase konnten keine messbaren Verschleißerscheinungen festgestellt werden. Diese Widerstandsfähigkeit gewährleistet eine über viele Jahre zuverlässige, gleichbleibende Reinigung. Durch die Verwendung eines PEEK-Torus anstelle von feststehenden Sprühkugeln konnten unsere Kunden bereits bis zu 82% Reinigungsflüssigkeit bzw. aufzubereitende Flüssigkeit einsparen.

Der PEEK Torus ist mit PEEK oder C.PEEK Rotor erhältlich. Die C.PEEK Variante ist FDA-konform und für explosionsgefährdete Bereiche geeignet.
Der PEEK-Torus besteht aus 4 Einzelkomponenten und kann komplett zerlegt werden. Dies ermöglicht eine Reparatur oder Aufarbeitung eventuell veränderter Komponenten. Jede Komponente ist bei diesem Modell als Ersatzteil erhältlich.
Der PEEK Torus ist als Torus 50 mit DN15 und als Torus 75 mit DN 20 Splintanschluss erhältlich.

Anschlusstypen

Splintbefestigung

Der Torus PEEK ist in den Varianten DN15 und DN20 mit Splintbefestigung erhältlich. Seine dreiteilige Konstruktion ermöglicht eine Demontage der Düse. Die Splintbefestigung gewährleistet eine totraumfreie Befestigung.

Torus PEEK Einzelkomponenten

Torus Dimensions and connection types

Torus Dimensions (mm) and connection types
Torus PEEK	Torus PEEK Körper	Torus PEEK Mantel	Torus PEEK Rotor	Torus PEEK Splint

Torus 50/75 PEEK - Produktauswahl Anschlusstypen/Varianten

Torus 50/75 PEEK Splintanchluss

Connection	Spritzbild	Rohr*	Produktcode	Werkstoffe	Zertifikate	Artikelnummer
*corresponds to the max. outer pipe diameter of the pipe on which the nozzle is to be installed (inches or mm). Recommended standard units with high stock availability are shown in blue. 180° variants on request.
DN15 Splint	360°	18,00	TO50AFP-360-DN15	316L/C.PEEK	ATEX+FDA, 3.1	–
DN15 Splint	360°	18,00	TO50FP-360-DN15	316L/PEEK	FDA, 3.1	4660-1714-418

DN20 Splint	360°	22,00	TO75AFP-360-DN20	316L/C.PEEK	ATEX+FDA, 3.1	4660-1746-419
DN20 Splint	360°	22,00	TO75AFP-360-DN20	316L/PEEK	FDA, 3.1	4660-1746-418

Accessories

Installationslanze

Werkstoffe:	Edelstahl 1.4404 (316L), EPDM, FKM
Zertifikate:	3.1, 2.2
Geräteanschluss:	Splint
Tankanschluss:	Flansch nach Bedarf
Sensor:	ohne SMW 100

Die dargestellten Angaben, technischen Daten und Informationen befreien den Anwender nicht von eigener Prüfung der gelieferten Produkte auf deren Eignung für den beabsichtigten Anwendungsfall. Alle Angaben sind ohne Gewähr. (Stand: 01.04.2015-71427321893-1888948-71042)

Chemitorus 50/75 EN

brecmer — Tue, 17 Oct 2023 22:01:08 +0000

Chemitorus 50/75 Rotating Nozzles

Plain bearing nozzle with fast rotation,
completely made of sythetics

no ball bearings
fast rotation, completely made of plastic
FDA compliant & Ex certified
high speed, compact design
very few individual components
also available as TORUS 50/75 and Torus 100
low pressure requirement

Technical Data

Technical Data	Value
Max. cleaning diameter:	Torus 50 2,2 meters / CTorus 75 3,3 meters
Spray pattern:	360° and 180° up-, downwards
Pressure range:	1 – 4 bar
Flow rate:	CTorus 50 15 – 28 LPM / CTorus 75 30 – 67 LPM (0,9 – 4,0 m³/h)
Insertion opening:	CTorus 50 BSP min. Ø 42 mm / CTorus 75 BSP min. Ø 52 mm
Mounting position:	vertical
Weight:	CTorus 50 ca. 0,039 KG CTorus 75 ca. 0,061 KG
Materials:	C.PTFE, PTFE
Pipe connection:	CTorus 50 3/8″ Inner Thread BSP / CTorus 75 1/2″ Inner Thread BSP
Nozzle characteristics:	Ball with slots
Certificates:	2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature:	65°C (149°F)
Max. ambient temperature:	75°C (167°F), 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for the operation of a Chemitorus 50/75 is 1 – 4 bar at the cleaning nozzle.
With a flow rate of 15 – 67 liters/minute, a cleaning diameter of 1 – 3.3 meters is achieved.

Dimensions

Product Description

Fast rotating Torus rotary nozzles produce a permanently uniform and instantaneous droplet-shaped liquid distribution. Intelligent fluid bearing makes these rotary nozzles extremely durable compared to their ball bearing counterparts. An extensive range of 360°/180° spray patterns and many connection types are available.
Some of these products are highly resistant to operation with compressed air or steam (PEEK). Torus cleaning nozzles are ideally suited for the pharmaceutical and chemical industries and meet the highest hygiene requirements. Torus or Chemitorus with C.PTFE rotor are at the same time FDA compliant and EX free. Torus rotary nozzles are available in Hastelloy C22.

The CHEMITORUS is suitable for low pressure applications with low water volume. The plastic construction and the possibility to operate the CHEMITORUS at low pressures and flow rates starting from 10L give it an advantage for many applications.
In operation, the cleaning liquid causes a rotor with slots to rotate rapidly, causing high-energy droplets to impact all around. The CHEMITORUS consists of only 2 parts and is ideal for impact cleaning and continuous cleaning with a strong cleaning effect. The TORUS cleans itself during operation. Due to the sliding bearing system of the TORUS, these nozzles can often be used for years with almost no wear. The TORUS also promises exceptional service life when used with compressed air or superheated steam sterilization and high temperatures (depending on the application).

The CHEMITORUS is made of FDA and/or ATEX certified materials. For the first time, ATEX and FDA certificates can be issued for these cleaning nozzles at the same time. The CHEMITORUS is available in 360° and 180° versions. The CHEMITORUS is also available as TORUS with stainless steel thread or Hastelloy and as TORUS 100.

Connection Types

Threaded Connection

Chemitorus 50/75 Standard Devices are equipped with mit 3/8″ resp. 1/2″ cylindrical inner thread BSP (British Standard PIPE according to DIN ISO 228).

Chemitorus 50/75 - Product Selection Connection Types /Variants

Chemitorus 50 Threaded Connection

Cconnection	Spaypattern	Pipe*	Product code	Materials	Certificcates	Article Number
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard devices with high stock probability are shown in blue. The Chemitorus is made entirely of plastic PTFE or C.PTFE.
3/8″ IG-BSP	360°	3/8″	CTO50AF-360-BSP	C.PTFE	ATEX+FDA	4660-1732-033
3/8″ IG-BSP	360°	3/8″	CTO50F-360-BSP	PTFE	FDA	4660-1735-122
3/8″ IG-BSP	180° downwards	3/8″	CTO50AF-180A-BSP	C.PTFE	ATEX+FDA	–
3/8″ IG-BSP	180° downwards	3/8″	CTO50AF-180A-BSP	PTFE	FDA	–
3/8″ IG-BSP	180° upwards	3/8″	CTO50AF-180T-BSP	C.PTFE	ATEX+FDA	–
3/8″ IG-BSP	180° upwards	3/8″	CTO50F-180T-BSP	PTFE	FDA	–

Accessories

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Pipe Connection:	AG-BSP
Tank Connection:	Flange as needed
Sensor:	without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 01.06.2022-71427321893-1888948-71042)

Spinner Ball Bearing Nozzles

brecmer — Mon, 16 Oct 2023 23:07:36 +0000

Spinner ball bearing nozzles

Ball bearing mounted nozzle with fast rotation,
economical cleaning

ball bearing mounted
fast rotation and effective cleaning
FDA-compliant & EX certified
high speed and fast distribution
economical cleaning
5 different sizes
for hygiene sensitive applications

Technical Data

Technical Data	Value
Spray pattern:	90°, 180°, 270°, 360° up-, downwards
Mounting position:	arbitrary
Materials:	Stainless Steel 316L (1.4404), 316L (1.4401) Ball bearings, Hastelloy 2.4610
Pipe connection:	BSP (NPT)
Optional Connection Types:	Split pin, Weld-on socket
Nozzle characteristics:	Ball with slots
Certificates:	3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Materials:	Edelstahl 316L (1.4404), C.PTFE, PTFE
Max. operating temperature:	90°C (194°F)
Max. ambient temperature:	110°C (230°F), 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Dimensions

Product description

Ball bearing mounted rotary nozzles are set into rapid rotation by even low fluid pressure. The rapid rotation ensures even and full coverage distribution of the cleaning liquid. These rotary nozzles are made entirely of stainless steel, making them ideal for use in hygiene-sensitive applications in the food and pharmaceutical industries. For different requirements, these products are offered in various sizes, connection types, materials and spray angles. The liquid flow rate of a nozzle varies based on the selected size of the inlet orifice. For ball bearing rotary nozzles, we offer extensive customization in terms of connection, spray pattern and materials. Ball bearing nozzles are available in Hastelloy 2.4610.

Spinners with ball bearings are fast rotating liquid powered cleaning nozzles. While operating, liquid droplets are fully covering and distributed with the highest possible impact force. A selection of 5 different sizes and variable spray patterns is available for cleaning different types of vessels or equipment. Each size is available with different flow rates, which are determined by the size of the hole in the fluid inlet. All sizes are also available in threaded, split pin or weld-on versions. Port sizes can be customized in certain cases to meet specified needs.

By using these ball-bearing rotary nozzles, consumption values for cleaning can be saved by up to 70%. Spray pattern types of 90°, 180°, 270° and 360° down and up are available.

The stainless steel construction of these rotary nozzles ensures serviceability in sensitive FDA or pharmaceutical environments. ATEX approved versions are available (except Split pin mounting). Special polishes are offered for an additional hygienic finish.

Connection Types

Threaded Connection

Spinner Standard devices are equipped with cylindric female thread BSP (British Standard PIPE nach DIN ISO 228). Optionally, the device is available with tapered internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

Split pin connection

The spinner is optionally available with cotter pin attachment. The split pin attachment ensures a dead space free attachment of the cleaning machine. Split pin versions have an approx. 15% higher flow rate.

Weld-on socket

The spinner is optionally available with a weld-on socket.

Spinner Product selection - Connection Types / Variants

Nanospinner

Connection	Spray pattern	Pipe*	Product code	Materials	Certificates	Type
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard devices with high stock probability are shown in blue. All thread types available as NPT. Flow rates approximately 15% higher for split pin versions. Also available with 180°, 270° and 90° downward or upward spray patterns. There is the possibility of a custom design with other spray angles, for example 320°. Polished finishes available. Spinner rotary nozzles can be made of Hastelloy 2.4610. Other customizations are possible.
1/8″ IG-BSP	360°	1/8″	NANO30-360-BSP	1.4404/1.4401	ATEX, 3.1	30
1/8″ IG-BSP	360°	1/8″	NANO40-360-BSP	1.4404/1.4401	ATEX, 3.1	40
1/8″ IG-BSP	360°	1/8″	NANO50-360-BSP	1.4404/1.4401	ATEX, 3.1	50
10,4 Split pin	360°	10,10	NANO30-360-PF104	1.4404/1.4401	ATEX, 3.1	30
10,4 Split pin	360°	10,10	NANO40-360-PF104	1.4404/1.4401	ATEX, 3.1	40
10,4 Split pin	360°	10,10	NANO50-360-PF104	1.4404/1.4401	ATEX, 3.1	50
12,3 Split pin	360°	12,00	NANO30-360-PF123	1.4404/1.4401	ATEX, 3.1	30
12,3 Split pin	360°	12,00	NANO40-360-PF123	1.4404/1.4401	ATEX, 3.1	40
12,3 Split pin	360°	12,00	NANO50-360-PF123	1.4404/1.4401	ATEX, 3.1	50
10,0 Weld On	360°	9,70	NANO30-360-WO100	1.4404/1.4401	ATEX, 3.1	30
10,0 Weld On	360°	9,70	NANO40-360-WO100	1.4404/1.4401	ATEX, 3.1	40
10,0 Weld On	360°	9,70	NANO50-360-WO100	1.4404/1.4401	ATEX, 3.1	50
12,3 Weld On	360°	12,00	NANO30-360-WO123	1.4404/1.4401	ATEX, 3.1	30
12,3 Weld On	360°	12,00	NANO40-360-WO123	1.4404/1.4401	ATEX, 3.1	40
12,3 Weld On	360°	12,00	NANO50-360-WO123	1.4404/1.4401	ATEX, 3.1	50

Microspinner

Connection	Spray pattern	Pipe*	Product code	Materials	Certificates	Type
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard devices with high stock probability are shown in blue. All thread types available as NPT. Flow rates approximately 15% higher for split pin versions. Also available with 180°, 270° and 90° downward or upward spray patterns. There is the possibility of a custom design with other spray angles, for example 320°. Polished finishes available. Spinner rotary nozzles can be made of Hastelloy 2.4610. Other customizations are possible.
1/4″ IG-BSP	360°	1/4″	MICRO50-360-BSP14	1.4404/1.4401	ATEX, 3.1	50
1/4″ IG-BSP	360°	1/4″	MICRO60-360-BSP14	1.4404/1.4401	ATEX, 3.1	60
1/4″ IG-BSP	360°	1/4″	MICRO70-360-BSP14	1.4404/1.4401	ATEX, 3.1	70
1/4″ IG-BSP	360°	1/4″	MICRO80-360-BSP14	1.4404/1.4401	ATEX, 3.1	80
3/8″ IG-BSP	360°	3/8″	MICRO50-360-BSP38	1.4404/1.4401	ATEX, 3.1	50
3/8″ IG-BSP	360°	3/8″	MICRO60-360-BSP38	1.4404/1.4401	ATEX, 3.1	60
3/8″ IG-BSP	360°	3/8″	MICRO70-360-BSP38	1.4404/1.4401	ATEX, 3.1	70
3/8″ IG-BSP	360°	3/8″	MICRO80-360-BSP38	1.4404/1.4401	ATEX, 3.1	80
19,2 Split pin	360°	18,90	MICRO50-360-PF192	1.4404/1.4401	ATEX, 3.1	50
19,2 Split pin	360°	18,90	MICRO60-360-PF192	1.4404/1.4401	ATEX, 3.1	60
19,2 Split pin	360°	18,90	MICRO70-360-PF192	1.4404/1.4401	ATEX, 3.1	70
19,2 Split pin	360°	18,90	MICRO80-360-PF192	1.4404/1.4401	ATEX, 3.1	80
19,2 Weld On	360°	18,90	MICRO50-360-WO192	1.4404/1.4401	ATEX, 3.1	50
19,2 Weld On	360°	18,90	MICRO60-360-WO192	1.4404/1.4401	ATEX, 3.1	60
19,2 Weld On	360°	18,90	MICRO70-360-WO192	1.4404/1.4401	ATEX, 3.1	70
19,2 Weld On	360°	18,90	MICRO80-360-WO192	1.4404/1.4401	ATEX, 3.1	80

Minispinner

Connection	Spray pattern	Pipe*	Product code	Materials	Certificates	Type
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard devices with high stock probability are shown in blue. All thread types available as NPT. Flow rates approximately 15% higher for split pin versions. Also available with 180°, 270° and 90° downward or upward spray patterns. There is the possibility of a custom design with other spray angles, for example 320°. Polished finishes available. Spinner rotary nozzles can be made of Hastelloy 2.4610. Other customizations are possible.
1/2″ IG-BSP”	360°	1/2″	MINI70-360-BSP12	1.4404/1.4401	ATEX, 3.1	70
1/2″ IG-BSP”	360°	1/2″	MINI75-360-BSP12	1.4404/1.4401	ATEX, 3.1	75
1/2″ IG-BSP”	360°	1/2″	MINI80-360-BSP12	1.4404/1.4401	ATEX, 3.1	80
1/2″ IG-BSP”	360°	1/2″	MINI90-360-BSP12	1.4404/1.4401	ATEX, 3.1	90
1/2″ IG-BSP”	360°	1/2″	MINI105-360-BSP12	1.4404/1.4401	ATEX, 3.1	105
3/4″ IG-BSP”	360°	3/4″	MINI70-360-BSP34	1.4404/1.4401	ATEX, 3.1	70
3/4″ IG-BSP”	360°	3/4″	MINI75-360-BSP34	1.4404/1.4401	ATEX, 3.1	75
3/4″ IG-BSP”	360°	3/4″	MINI80-360-BSP34	1.4404/1.4401	ATEX, 3.1	80
3/4″ IG-BSP”	360°	3/4″	MINI90-360-BSP34	1.4404/1.4401	ATEX, 3.1	90
3/4″ IG-BSP”	360°	3/4″	MINI105-360-BSP34	1.4404/1.4401	ATEX, 3.1	105
25,7 Split pin	360°	25,40	MINI70-360-PF257	1.4404/1.4401	ATEX, 3.1	70
25,7 Split pin	360°	25,40	MINI75-360-PF257	1.4404/1.4401	ATEX, 3.1	75
25,7 Split pin	360°	25,40	MINI80-360-PF257	1.4404/1.4401	ATEX, 3.1	80
25,7 Split pin	360°	25,40	MINI90-360-PF257	1.4404/1.4401	ATEX, 3.1	90
25,7 Split pin	360°	25,40	MINI105-360-PF257	1.4404/1.4401	ATEX, 3.1	105
25,7 Weld On	360°	25,40	MINI70-360-WO257	1.4404/1.4401	ATEX, 3.1	70
25,7 Weld On	360°	25,40	MINI75-360-WO257	1.4404/1.4401	ATEX, 3.1	75
25,7 Weld On	360°	25,40	MINI80-360-WO257	1.4404/1.4401	ATEX, 3.1	80
25,7 Weld On	360°	25,40	MINI90-360-WO257	1.4404/1.4401	ATEX, 3.1	90
25,7 Weld On	360°	25,40	MINI105-360-WO257	1.4404/1.4401	ATEX, 3.1	105

Midispinner / Maxispinner

Connection	Spray pattern	Pipe*	Product code	Materials	Certificates	Type
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard devices with high stock probability are shown in blue. All thread types available as NPT. Flow rates approximately 15% higher for split pin versions. Also available with 180°, 270° and 90° downward or upward spray patterns. There is the possibility of a custom design with other spray angles, for example 320°. Polished finishes available. Spinner rotary nozzles can be made of Hastelloy 2.4610. Other customizations are possible.
1″ IG-BSP	360°	1″	MIDI130-360-BSP	1.4404/1.4401	ATEX, 3.1	130

1,5″ IG-BSP	360°	1,5″	MAXI400-360-BSP	1.4404/1.4401	ATEX, 3.1	400
38,4 Splint	360°	38,10	MAXI400-360-PF384	1.4404/1.4401	ATEX, 3.1	400PF

Accessories

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Device Connections:	AG-BSP (Splint)
Tank connection:	Flange as required
Sensor:	without SMW 100

Rotiko EN

brecmer — Sun, 15 Oct 2023 15:08:04 +0000

Rotiko ball bearing Nozzle

Ball bearing nozzle with fast rotation,
economic cleaning

ball bearing
fast rotation, effective cleaning
FDA-conform
high-speed, fast distribution
e-polished Surfaces Ra ≤ 0,5 μm
energy saving alternative for static sprayballs
for hygiene sensible application

Technical Data

Technical Data	Value
Max. cleaning diameter:	2,4 Meter
Spray pattern:	360° and 180° up-, downwards
Pressure range:	1,5 – 4 bar
Flow rate:	16,8 – 76,5 LPM (1,01 – 4,59 m³/h)
Insertion opening:	DIN min. Ø 38 mm, ASME min. Ø 50 mm, SMS min. Ø 70 mm
Mounting position:	vertical downwards
Weight:	approx. 0,15 KG
Materials:	Stainless Steel 316L (1.4435) Body+Ball, 316L (1.4435) Clamp, 1.4404, ball bearing (optional: 2.4610), Orifice: PTFE
Pipe connection:	Clamp connection DIN (23X1,5), ASME (25,4×1,65), SMS (25×1,2)
Nozzle characteristics:	Ball with slots
Certificates:	3.1, 2.2, FDA, FDA Regulation (EC) No 1935/2004
Max. operating temperature:	65°C (149°F)
Max. ambient temperature:	140°C (284°F), 30 Min.
Operation recommendation:	It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage.

Operating Values

Flowrates at pressure (m³/h)
PTFE orifice	1,5 bar	2,0 bar	2,5 bar	3,0 bar	3,5 bar	4,0 bar
DIN Ø 4 mm	1,01	1,17	1,30	1,43	1,54	1,65
DIN Ø 6 mm	1,74	2,01	2,25	2,46	2,66	2,84
DIN Ø 8 mm	2,70	3,12	3,49	3,82	4,12	4,41
ASME Ø 4 mm	1,09	1,26	1,41	1,54	1,67	1,78
ASME Ø 6 mm	1,82	2,10	2,35	2,57	2,78	2,97
ASME Ø 8 mm	2,82	3,26	3,64	3,99	4,31	4,61
SMS Ø 4 mm	1,08	1,25	1,39	1,53	1,65	1,76
SMS Ø 6 mm	1,81	2,09	2,34	2,56	2,76	2,96
SMS Ø 8 mm	2,81	3,24	3,63	3,97	4,29	4,59

With a flowrate 1,01 – 4,59 m³/h a cleaning diameter of 0,75 – 2,4 meters is achieved.

Dimensions

Product description

The ROTIKO is a fast rotating spray head driven by the cleaning medium with droplet forming liquid distribution exiting through slots. With lower liquid consumption and higher spraying effectiveness, the Rotiko is an energy-saving alternative to static spray balls.
When using the new ROTIKO, the rotation of the spray head applies the cleaning liquid to the whole or only the upper area of a container.

Mode of operation: The double-bearing spray head is rotated by the flow of the cleaning agent. The tank surface is completely wetted with detergent through circumferential slots. The spray head is self-cleaning. The cleaning of the feed pipe is carried out through the slot between the connection sleeve and the pipe and a hole directed towards the connection.

The specially arranged spray slots allow for large droplet formation and an even spray pattern. Consumption of water and detergent is reduced by up to 50% compared to static spray balls.

A 6 mm PTFE orifice plate is installed in the ROTIKO ex works. Additional PTFE orifices with 4 and 8 mm bore are always supplied. This allows easy adjustment of the liquid quantities.

Accessories

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates:	3.1, 2.2
Device connection:	Clamp connection
Tank connection:	Flange as required
Sensor:	without SMW 100

fast rotation – Breconcherry Industrielle Reinigungssysteme

Fury TWB HP Jet cleaner

Fury TWB HP Jet cleaner

The Fury TWB is a powerful tank cleaner and works up to 90 bar

Optimal Operation

Fury TWB HP with 3/4″ BSP thread

Maintenance package Fury TWB HP

Fury TWB Jet cleaner

Fury TWB Jet cleaner

The Fury TWB is a powerful tank cleaner and works up to 25 bar

Optimal Operation

Fury TWB with 3/4″ BSP thread

Maintenance package Fury TWB

Chemidisc EN

Chemidisc Rotating Nozzles

Plain bearing nozzle with fast rotation and particularly resistant

Optimal Operation

Female thread mounting

External thread mounting

Chemidisc 25 Threaded Connection

Chemidisc 75 Threaded Connection

Chemidisc 100 Threaded Connection

Chemidisc 150 Threaded Connection

Installation Lance

Jumbo 6 Jet cleaner

Jumbo 6 Jet cleaner

Powerful and fast rotating jet cleaner with 4 long nozzles

Optimal Operation

Jumbo 6 with 1,5″ BSPT Thread”

Maintenance Package

Torus 50/75 EN

Torus 50/75 Rotating Nozzles

Plain bearing nozzle with fast rotation high range

Optimal Operating Values

Threaded Connection

Split pin Connection

Torus Variants

Torus Measurements and Connection Types

Torus 50 Threaded- and Split pin connection

Torus 75 Threaded- and Split pin connection

Installation Lance

Torus 100 EN

Torus 100 Rotating Nozzles

Plain bearing nozzle with fast rotation effective cleaning

Optimal Operation

Threaded Connection

Split pin Connection

Torus Variants

Torus Measurements and Connection Types

Torus 100 Threaded- and Split pin Connection

Installation Lance

Torus 50/75 PEEK EN

Torus 50/75 PEEK Rotating Nozzles

Plain bearing Nozzle with fast rotation, extremely durable and temperature resistant

Optimaler Betrieb

Splintbefestigung

Torus PEEK Einzelkomponenten

Torus Dimensions and connection types

Torus 50/75 PEEK Splintanchluss

Installationslanze

Chemitorus 50/75 EN

Chemitorus 50/75 Rotating Nozzles

Plain bearing nozzle with fast rotation, completely made of sythetics

Optimal Operation

Threaded Connection

Chemitorus 50 Threaded Connection

Installation Lance

Spinner Ball Bearing Nozzles

Spinner ball bearing nozzles

Ball bearing mounted nozzle with fast rotation, economical cleaning

Threaded Connection

Split pin connection

Weld-on socket

Nanospinner

Microspinner

Minispinner

Midispinner / Maxispinner

Installation Lance

Rotiko EN

Rotiko ball bearing Nozzle

Plain bearing nozzle with fast rotation
and particularly resistant

Plain bearing nozzle with fast rotation
high range

Plain bearing nozzle with fast rotation
effective cleaning

Plain bearing Nozzle with fast rotation,
extremely durable and temperature resistant

Plain bearing nozzle with fast rotation,
completely made of sythetics

Ball bearing mounted nozzle with fast rotation,
economical cleaning

Ball bearing nozzle with fast rotation,
economic cleaning