acid resistant – Breconcherry Industrielle Reinigungssysteme https://www.breconcherry.de Innovative Reinigungssysteme für die Industrie Mon, 12 Aug 2024 09:52:54 +0000 en-GB hourly 1 https://wordpress.org/?v=7.1 https://www.breconcherry.de/wp-content/uploads/cropped-cropped-Breconcherry-Logo.png-32x32.webp acid resistant – Breconcherry Industrielle Reinigungssysteme https://www.breconcherry.de 32 32 Stainless steel sprayball with cotter pin connection https://www.breconcherry.de/en/products-en/stainless-steel-sprayball-with-cotter-pin-connection/ Sun, 11 Aug 2024 11:37:08 +0000 https://www.breconcherry.de/?p=16401

Stainless steel sprayball with cotter pin connection

Sprühkugel mit Splintanschluss © Breconcherry GmbH

Extensive range with high quality workmanship

  • 0.8 to 8.0 meter cleaning diameter
  • 7 different spray pattern types available
  • suitable for use in FDA & EX environment
  • acid, alkali & temperature resistant
  • 3 different ball sizes available
  • inexpensive to purchase, reliable operation
  • reasonable selection of high quality materials

Technical Data

Technical Data Value
Max. Cleaning Diameter: 8 meters
Spraypattern: 360°, 188°, 192°, 194°, 206°, 232°, 246°
Pressure-range: 1,0 – 2,5 bar
Flowrate: 7 – 1112 LPM (2,8 – 66,7 m³/h)
Insertion Opening: 30 mm up to 95mm
Mounting position: arbitrary
Materials: Stainless Steel 316L (1.4404)
Standard connection: 1/2″, 1″, 2″ Inch clamp connection
Surface: polished, external Ra<=0.8 μm for inch, matt for DIN 11850
Nozzle characteristic: static ball with holes
Certificates: 3.1 DIN EN 10204, 2.2
max. Operating temperature: 120°C (248°F)
max. ambient temperature: 140°C (284°F) 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Product description

Due to high liquid volumes, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, an improvement of the cleaning effect can be achieved, thus shortening the cleaning time.

Two modes of operation are possible
– permanent flushing
– impulse-pause operation

Compared to the permanent blasting, the impulse-pause operation causes a reduction of the cleaning liquid quantity with the same cleaning time. This allows the cleaning medium used to develop its effect.

Spray patterns

GEA Breconcherry Sprühkugel Spritzmuster Typ A/LA

Type A/LA 360°,
vertical and
horizontal tanks

GEA Breconcherry Sprühkugel Spritzmuster Typ B

Typ B 192°-194°,
facing downwards

GEA Breconcherry Sprühkugel Spritzmuster Typ G

Typ G 206°-246°,
facing upwards

GEA Breconcherry Sprühkugel Spritzmuster Typ L

Typ L 188°,
facing upwards,
lying (horizontal) tanks

Dimensions

Pipe Types

(DIN 11866 A-Series
for Pipe outward dimensions)		 DIN 11866 Reihe B
DIN EN ISO 1127		 DIN 11866 Reihe C
ASME-BPE 2005
DR: Outer pipe dimensions
s: Sprayball Wall thickness
DN DR (mm) s (mm) DN/OD DR (mm) s (mm) DN DR s (mm)
10 13 1,5 13,5 13,5 1,6 1/2″ 12,7 1,65
15 19 1,5 17,2 17,2 1,6 3/4″ 19,05 1,65
20 23 1,5 21,3 21,3 1,6
26,9 26,9 1,6
25 29 1,5 33,7 33,7 2,0 1″ 25,4 1,65
40 41 1,5 42,4 42,4 2,0 1 1/2″ 38,1 1,65
50 53 1,5 48,3 48,3 2,0 2″ 50,8 1,65
GEA Breconcherry Sprühkugel Splintanschluss Zeichnung Abmessungen

Drilling dimensions

Typ 05 Typ 1 Typ 2
316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404)
Ø DR 12
mm		 13
mm		 1/2″ OD
mm		 13,5
mm		 1/2″ OD
mm		 29
mm		 1″ OD
mm		 29
mm		 33,7
mm		 33,7
mm		 53
mm		 2″ OD
mm
Ø D 28 28 28 28 28 64 64 64 64 64 93 93
H 46,6 46,6 46,6 46,6 46,6 84 84 84 84 84 113,5 113,5
b+a 18 18 16 18 18 20 20 20 16,5 16,5 30 30
a 10 10 8 10 10 10 10 10 6 6 10 10
b 8 8 8 8 8 10 10 10 10,5 10,5 20 20
Drilling from Underside Pipe
b-0,2 7,8 7,8 7,8 7,8 7,8 9,8 9,8 9,8 10,3 10,3 19,8 19,8

Sprayballs Clamp connection - Product selection, Connection types/variants

DIN 11850 Clamp Connection

Type Spray angle Cleaning
Range Ø m		 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN 11850 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 12 11850-253-109.63
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 12 11850-253-109.73
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 13 11850-253-111.40
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 13 11850-253-111.41
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 29 11850-254-000044
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 29 11850-254-000046
A1 360° 2,0-3,0 9,8 12,0 13,1 13,9 14,5 15,5 64 84 29 11850-254-000030
A1-1 360° 2,5-3,5 12,8 15,7 17,2 18,1 19,0 20,2 64 84 29 11850-254-000031
A1-2 360° 3,0-4,0 15,3 18,7 20,5 21,6 22,6 24,1 64 84 29 11850-254-000032
A2 360° 3,5-5,0 21,9 26,8 29,4 31,0 32,5 34,6 93 113,5 53 11850-254-000042
A2-1 360° 4,0-6,0 28,4 34,8 38,2 40,2 42,2 45,0 93 113,5 53 11850-254-000040
A2-2 360° 5,0-7,0 35,6 43,6 47,8 50,3 52,8 56,3 93 113,5 53 11850-254-000041
A2-3 360° 6,0-8,0 40,9 50,1 54,99 57,8 60,7 64,7 93 113,5 53 11850-254-000049
B05 192° 1,0-2,0 3,0 3,7 4,0 4,2 4,4 4,7 28 46,6 12 11850-253-109.74
B1 192° 2,0-3,0 9,5 11,6 12,7 13,4 14,1 15,0 64 84 29 11850-254-000033
B2 194° 3,5-5,0 22,4 27,4 30,1 31,7 33,2 35,4 93 113,5 53 11850-254-000050
B2-3 194° 6,0-8,0 42,2 51,7 56,6 59,7 62,6 66,7 93 113,5 53 11850-254-000053
G05 232° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 46,6 12 11850-253-109.78
G05 232° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 46,6 13 11850-253-111.46
G1 206° 2,0-3,0 9,2 11,3 12,3 13,0 13,6 14,5 64 84 29 11850-254-000036
G1-1 206° 2,5-3,5 11,2 13,7 15,0 15,8 16,6 17,7 64 84 29 11850-254-000037
G1-2 206° 3,0-4,0 14,5 17,8 19,5 20,5 21,5 22,9 64 84 29 11850-254-000038
G2 246° 3,5-5,0 20,1 24,6 27,0 28,4 29,8 31,8 93 113,5 53 11850-254-000054
G2-1 246° 4,0-6,0 26,8 32,8 36,0 37,9 39,8 42,4 93 113,5 53 11850-254-000055
G2-2 246° 5,0-7,0 34,7 42,5 46,6 49,1 51,5 54,9 93 113,5 53 11850-254-000056
G2-3 246° 6,0-8,0 41,0 50,2 55,0 58,0 60,8 64,8 93 113,5 53 11850-254-000057
L1 188° 2,5-3,0 8,6 10,5 11,5 12,2 12,8 13,6 64 84 29 11850-254-000045
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 29 11850-254-000048
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 29 11850-254-000047

Spayballs cotter Pin connection / Product selection Connection types/variants

Inch Clamp connection

Type Spay angle Cleaning
Range Ø m		 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
Inch OD
(mm)		 Oder code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 1/2″ (12,7) INCH-253-109.42
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 1/2″ (12,7) INCH-253-111.43
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 1″ (25,4) INCH-253-111.48
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 1″ (25,4) INCH-253-111.49
A1 360° 2,0-3,0 9,8 12,0 13,1 13,9 14,5 15,5 64 84 1″ (25,4) INCH-253-109.43
A1-1 360° 2,5-3,5 12,8 15,7 17,2 18,1 19,0 20,2 64 84 1″ (25,4) INCH-253-109.44
A1-2 360° 3,0-4,0 15,3 18,7 20,5 21,6 22,6 24,1 64 84 1″ (25,4) INCH-253-109.47
A2 360° 3,5-5,0 21,9 26,8 29,4 31,0 32,5 34,6 93 113,5 2″ (50,8) INCH-253-109.49
A2-1 360° 4,0-6,0 28,4 34,8 38,2 40,2 42,2 45,0 93 113,5 2″ (50,8) INCH-253-109.52
A2-2 360° 5,0-7,0 35,6 43,6 47,8 50,3 52,8 56,3 93 113,5 2″ (50,8) INCH-253-109.54
A2-3 360° 6,0-8,0 40,9 50,1 54,9 57,8 60,7 64,7 93 113,5 2″ (50,8) INCH-253-109.59
B05 192° 1,0-2,0 3,0 3,7 4,0 4,2 4,4 4,7 28 46,6 1/2″ (12,7) INCH-253-111.44
B1 192° 2,0-3,0 9,5 11,6 12,7 13,4 14,1 15,0 64 84 1″ (25,4) INCH-253-109.50
B2 194° 3,5-5,0 22,4 27,4 30,1 31,7 33,2 35,4 93 113,5 2″ (50,8) INCH-253-111.51
B2-3 194° 6,0-8,0 42,2 51,7 56,6 59,7 62,6 66,7 93 113,5 2″ (50,8) INCH-253-111.54
G05 232° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 46,6 1/2″ (12,7) INCH-253-111.45
G1 206° 2,0-3,0 9,2 11,3 12,3 13,0 13,6 14,5 64 84 1″ (25,4) INCH-253-109.06
G1-1 206° 2,5-3,5 11,2 13,7 15,0 15,8 16,6 17,7 64 84 1″ (25,4) INCH-253-109.45
G1-2 206° 3,0-4,0 14,5 17,8 19,5 20,5 21,5 22,9 64 84 1″ (25,4) INCH-253-109.48
G2 246° 3,5-5,0 20,1 24,6 27,0 28,4 29,8 31,8 93 113,5 2″ (50,8) INCH-253-109.07
G2-1 246° 4,0-6,0 26,8 32,8 36,0 37,9 39,8 42,4 93 113,5 2″ (50,8) INCH-253-109.53
G2-2 246° 5,0-7,0 34,7 42,5 46,6 49,1 51,5 54,9 93 113,5 2″ (50,8) INCH-253-109.55
G2-3 246° 6,0-8,0 41,0 50,2 55,0 58,0 60,8 64,8 93 113,5 2″ (50,8) INCH-253-111.55
L1 188° 2,5-3,0 8,6 10,5 11,5 12,2 12,8 13,6 64 84 1″ (25,4) INCH-253-111.37
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 1″ (25,4) INCH-253-111.65
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 1″ (25,4) INCH-253-111.62

Accessories

Installation Lance

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificate: 3.1, 2.2
Device Connection: see Table
Tank connection: Flange on demand
Sensor: without SMW 100

Die dargestellten Angaben, technischen Daten und Informationen befreien den Anwender nicht von eigener Prüfung der gelieferten Produkte auf deren Eignung für den beabsichtigten Anwendungsfall. Alle Angaben sind ohne Gewähr. (Stand: 26.07.2022-71427321893-1888948-71042)

]]> Sprayballs with threaded connection https://www.breconcherry.de/en/products-en/sprayballs-with-threaded-connection/ Wed, 01 Nov 2023 11:43:07 +0000 https://www.breconcherry.de/?p=16379

Sprayballs threaded connection

Sprühkugel mit Gewindeanschluss © Breconcherry GmbH

Extensive range with high quality workmanship

  • 0.8 to 8.0 metre cleaning diameter
  • 7 different spray pattern types available
  • suitable for use in FDA & EX environments
  • acid, alkali & temperature resistant
  • 3 different ball sizes available
  • inexpensive to purchase, reliable operation
  • reasonable selection of high quality materials

Technical Data

Technical Data Value
Max. cleaning diameter: 8 meters
Spraypattern: 360°, 188°, 192°, 194°, 206°, 232°, 246°
Pressure Range: 1,0 – 2,5 bar
Flowrate: 40 – 1085 LPM (2,4 – 65,1 m³/h)
Insertion opening: 30 mm bis 95 mm
Mounting position: arbitrary
Materials: Stainless Steel 316L (1.4404)
Standard Connection: 1/4″, 1″, 2″ DIN ISO 228-1 IG
Surface: matte
Nozzle Chracteristics: Static Ball with Drillings
Certificates: 3.1 DIN EN 10204, 2.2
Operating recommendation It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage

Product description

Thanks to high liquid volumes, fixed Sprayballs enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, the cleaning effect can be improved, thus shortening the cleaning time.

Two working methods are possible:
– permanent flushing
– pulse-pause operation

Pulse-pause operation reduces the amount of cleaning fluid for the same cleaning time compared to permanent blasting. This allows the cleaning medium used to unfold its effect.

Spray patterns

GEA Breconcherry Sprühkugel Spritzmuster Typ A/LA

Typ A/LA 360°,
standing and
lying Tanks

GEA Breconcherry Sprühkugel Spritzmuster Typ B

Typ B 192°-194°,
faced downwards

GEA Breconcherry Sprühkugel Spritzmuster Typ G

Typ G 206°-246°,
faced upwards

GEA Breconcherry Sprühkugel Spritzmuster Typ L

Typ L 188°,
faced upwards,
layingTanks

Measurements

Pipe-types

(DIN 11866 A-Series
for Pipe outward dimensions)		 DIN 11866 B-Series
DIN EN ISO 1127		 DIN 11866 C-Series
ASME-BPE 2005
DR: Outer pipe dimensions
s: Sprayball Wall thickness
DN DR (mm) s (mm) DN/OD DR (mm) s (mm) DN DR s (mm)
10 13 1,5 13,5 13,5 1,6 1/2″ 12,7 1,65
15 19 1,5 17,2 17,2 1,6 3/4″ 19,05 1,65
20 23 1,5 21,3 21,3 1,6
26,9 26,9 1,6
25 29 1,5 33,7 33,7 2,0 1″ 25,4 1,65
40 41 1,5 42,4 42,4 2,0 1 1/2″ 38,1 1,65
50 53 1,5 48,3 48,3 2,0 2″ 50,8 1,65
GEA Breconcherry Sprühkugel Splintanschluss Zeichnung Abmessungen

Drilling dimensions

Typ 05 Typ 1 Typ 2
316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404)
Ø DR 12
mm		 13
mm		 1/2″ OD
mm		 13,5
mm		 1/2″ OD
mm		 29
mm		 1″ OD
mm		 29
mm		 33,7
mm		 33,7
mm		 53
mm		 2″ OD
mm
Ø D 28 28 28 28 28 64 64 64 64 64 93 93
H 46,6 46,6 46,6 46,6 46,6 84 84 84 84 84 113,5 113,5
b+a 18 18 16 18 18 20 20 20 16,5 16,5 30 30
a 10 10 8 10 10 10 10 10 6 6 10 10
b 8 8 8 8 8 10 10 10 10,5 10,5 20 20
Drilling from Underside Pipe
b-0,2 7,8 7,8 7,8 7,8 7,8 9,8 9,8 9,8 10,3 10,3 19,8 19,8

Sprayballs - Threaded Connection - Product selection, Connection types/variants

Type Spray
angle		 Cleaning Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
DIN ISO 228-1 		Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 25 G1/4″ G-253-106.01
A05-1,0 360° 0,8-1,5 2,4 2,9 3,2 3,4 3,6 3,8 28 25 G1/4″ G-253-106.26
A1-1,0 360° 1,5-2,5 2,5 3,1 3,4 3,5 3,7 4,0 64 84 G1″ G-253-106.34
A1-1,5 360° 1,8-3,0 6,5 8,0 8,7 9,2 9,6 10,3 64 84 G1″ G-253-106.35
A1 360° 2,0-3,0 9,4 11,5< /td> 12,6 13,3 13,9 14,9 64 84 G1″ G-253-106.10
A1-1 360° 2,5-3,5 12,3 15,1 16,5 17,4 18,2 19,4 64 84 G1″ G-253-106.11
A1-2 360° 3,0-4,0 14,8 18,1 19,9 20,9 22,0 23,4 64 84 G1″ G-253-106.12
A2 360° 3,5-5,0 20,9 25,6 28,0 29,6 31,0 33,0 93 113,5 G2″ G-253-106.36
A2-1 360° 4,0-6,0 27,3 33,4 36,6 38,6 40,5 43,2 93 113,5 G2″ G-253-106.37
A2-2 360° 5,0-7,0 34,6 42,4 46,4 48,9 51,3 54,7 93 113,5 G2″ G-253-106.38
A2-3 360° 6,0-8,0 39,9 48,9 53,5 56,4 59,2 63,1 93 113,5 G2″ G-253-106.33
B05 192° 1,0-2,0 2,5 3,1 3,4 3,5 3,7 4,0 28 25 G1/4″ G-253-106.02
B1 192° 2,0-3,0 9,0 11,0 12,1 12,7 13,3 14,2 64 84 G1″ G-253-106.13
B2 194° 3,5-5,0 21,4 26,2 28,7 30,3 31,7 33,8 93 113,5 G2″ G-253-106.39
B2-3 194° 6,0-8,0 41,2 50,5 55,3 58,3 61,1 65,1 93 113,5 G2″ G-253-106.42
G05 232° 1,0-2,0 4,2 5,1 5,6 5,9 6,2 6,6 28 25 G1/4″ G-253-106.22
G1 206° 2,0-3,0 8,7 10,7 11,7 12,3 12,9 13,8 64 84 G1″ G-253-106.19
G1-1 206° 2,5-3,5 10,7 13,1 14,4 15,1 15,9 16,9 64 84 G1″ G-253-106.20
G1-2 206° 3,0-4,0 14,0 17,1 18,8 19,8 20,8 22,1 64 84 G1″ G-253-106.21
G2 246° 3,5
-5,0		 19,1 23,4 25,6 27,0 28,3 30,2 93 113,5 G2″ G-253-106.47
G2-1 246° 4,0-6,0 25,8 31,6 34,6 36,5 38,3 40,8 93 113,5 G2″ G-253-106.48
G2-2 246° 5,0-7,0 33,7 41,3 45,2 47,7 50,0 53,3 93 113,5 G2″ G-253-106.49
G2-3 246° 6,0-8,0 40,0 49,0 53,7 56,6 599,3 53,3 93 113,5 G2″ G-253-106.50
L1 188° 2,5-3,0 8,1 9,9 10,9 11,5 12,0 12,8 64 84 G1″ G-253-106.73
LA1-1,5 360° 2,5-3,0 10,5 12,9 14,1 14,8 15,6 16,6 64 84 G1″ G-253-106.77

Accessories

Installation Lance

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificate: 3.1, 2.2
Device Connection: see Table
Tank connection: Flange on demand
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 31.10.2023-71427321893-1888948-71042)

]]> Spray balls special materials (stainless steel) https://www.breconcherry.de/en/static-sprayballs/spray-balls-special-materials-stainless-steel/ Mon, 30 Oct 2023 14:47:35 +0000 https://www.breconcherry.de/?p=16360

Spray balls – special materials

Sprayballs made of Stainless Steel

Extensive range with high quality workmanship

  • 0.8 to 3.0 meter cleaning diameter
  • 360° spray pattern type available
  • suitable for use in FDA & EX environment
  • acid, alkali & temperature resistant
  • 2 different ball sizes available
  • inexpensive to purchase, reliable operation
  • reasonable selection of high quality materials

Technical Data

Technical Data Value
Max. Cleaning Diameter: 3 meters
Spraypattern: 360°
Pressure-range: 1,0 – 2,5 bar
Flowrate: 40 – 290 LPM (2,4 – 17,4 m³/h)
Insertion Opening: 30 mm up to 60mm
Mounting position: arbitrary
Materials: Stainless Steel  316L (1.4435), Alloy 59 (2.4605), Hastelloy C22 (2.4602), (1.4539)
Standard connection: see table
Surface: E-polished, outside Ra<=0.5 μm,
matt for DIN ISO
Nozzle characteristic: static ball with holes
max. ambient temperature: 140°C (284°F) 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Product description

Due to high liquid volumes, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, an improvement of the cleaning effect can be achieved, thus shortening the cleaning time.

Two modes of operation are possible
– permanent flushing
– impulse-pause operation

Compared to the permanent blasting, the impulse-pause operation causes a reduction of the cleaning liquid quantity with the same cleaning time. This allows the cleaning medium used to develop its effect.

Dimensions - Pipe types - Bore size

Pipe-types

(DIN 11866 A-Series
for Pipe outward dimensions)		 DIN 11866 B-Series
DIN EN ISO 1127		 DIN 11866 C-Series
ASME-BPE 2005
DR: Pipe outer diameter
s: Spray ball Wall thickness
DN DR (mm) s (mm) DN/OD DR (mm) s (mm) DN DR s (mm)
10 13 1,5 13,5 13,5 1,6 1/2″ 12,7 1,65
15 19 1,5 17,2 17,2 1,6 3/4″ 19,05 1,65
20 23 1,5 21,3 21,3 1,6
26,9 26,9 1,6
25 29 1,5 33,7 33,7 2,0 1″ 25,4 1,65
40 41 1,5 42,4 42,4 2,0 1 1/2″ 38,1 1,65
50 53 1,5 48,3 48,3 2,0 2″ 50,8 1,65

GEA Breconcherry Sprühkugel Gewindeanschluss Zeichnung AbmessungenGEA Breconcherry Sprühkugel Splintanschluss Zeichnung Abmessungen

Bore size

Type 05 Type 1 Type 2
316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404)
Ø DR 12
mm		 13
mm		 1/2″ OD
mm		 13,5
mm		 1/2″ OD
mm		 29
mm		 1″ OD
mm		 29
mm		 33,7
mm		 33,7
mm		 53
mm		 2″ OD
mm
Ø D 28 28 28 28 28 64 64 64 64 64 93 93
H 46,6 46,6 46,6 46,6 46,6 84 84 84 84 84 113,5 113,5
b+a 18 18 16 18 18 20 20 20 16,5 16,5 30 30
a 10 10 8 10 10 10 10 10 6 6 10 10
b 8 8 8 8 8 10 10 10 10,5 10,5 20 20
Drilling from bottom edge pipe
b-0,2 7,8 7,8 7,8 7,8 7,8 9,8 9,8 9,8 10,3 10,3 19,8 19,8

Spray balls - Special materials - Product selection Connection types/variants

DIN 11850 Clamp connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
DIN 11850		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min.
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 29 11850P-253-111.83
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 29 11850P-253-111.84
A1 360° 2,0-3,0 9,8 12,0 13,1 13,9 14,5 15,5 64 84 29 11850P-253-111.82
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 29 11850P-253-111.80
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 29 11850P-253-111.81

ISO Clamp connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
ISO		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 13,5 ISOP-253-111.78
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 13,5 ISOP-253-111.79
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 33,7 ISOP-253-111.88
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 33,7 ISOP-253-111.87
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 33,7 ISOP-253-111.85
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 33,7 ISOP-253-111.86

Inch OD and ISO clamp connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outside: Ra<=0.5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm INCH/
ISO		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 1/2″ (12,7) INCHA-253-111.76
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 1/2″ (12,7) INCHA-253-111.77
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 33,7 ISOA-253-111.68
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 33,7 ISOA-253-111.69

DIN ISO 228-1 Threaded connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outside: Ra<=0,5 μm

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN
ISO 228-1		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 G 1/2″ GA-253-106.78
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 G 1/2″ GA-253-106.79

DIN ISO Threaded connection

Material: (1.4539)
Surface: matte

Type Spray angle Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN
ISO		 Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The recommended value of cleaning liquid per meter of tank circumference is 30 to 50 l/min..
A05 360° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 25 G 1/4″ GS-253-106.68

Accessory

Installation lance

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device connection: see table
Tank connection: Flange as needed
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 30.10.2023-71427321893-1888948-71042)

]]> Retractor MR1 https://www.breconcherry.de/en/products-en/retractor-mr1/ Thu, 26 Oct 2023 09:40:23 +0000 https://www.breconcherry.de/?p=16180

Retractor MR1

Retraktor MR1

Extendable rotation nozzle with spring return

  • Version with different rotation nozzles
  • Return spring ensures complete closure
  • FDA compliant & EX certified
  • acid, alkali & temperature resistant
  • adaptable design, different stroke widths
  • ideal for pipelines and silos
  • designed for hygienic operation
  • operation monitoring by sensors possible

Technical Data

Characteristic Value
Funktion Opening by cleaning medium, spring-closing, air/gas discharging
Pressure Range 3-4 bar
Air pressure for emptying ab 0,5 bar
Stroke lenght 75 – 300 mm
Preferred mounting position vertical downwards to horizontal
Weight approx. 6,0 KG (Standard version)
Materials Stainless Steel 316L (1.4404), C.PTFE, PTFE, PEEK, C.PEEK EPDM, Hastelloy, Silicon
Materials Feather Stainless Steel 316 (1.4401)
Pipe Connection DN25 Clamping Flange, ISO 1″ OD Clamping Flange, 1″ BS 4825-3 Clamping Flange, more on request
Container connection DN65 Clamping Flange, ISO 2,5″ OD Clamping Flange, 2,5″ BS 4825-3 Clamping Flange, Block flange, Weld-on socket, more on request
Flange Variations Welded flange, Welded flange R50 zu R8, more on request
Nozzle Characteristics Torus (Special), Chemidisc 25-360°, Chemidisc 75-360°
Certificates 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004
Max. ambient temperature 95°C (203°F
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

MR1 Variant Max. Cleaning Diameter Flowrate
MR1 with Torus (Special) Rotor 4,0 m 47 – 52 LPM
MR1 with Chemidisc 25-360° Rotor 1,5 m 50 – 60 LPM
MR1 with Chemidisc 75-360° Rotor 3,0 m 75 – 83 LPM

Dimensions

Abmessungen MR1

Product description

Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes devices with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the device type, FDA conformity as well as EX exemption and stroke widths between 50 mm and 1000 mm are possible.

The RETRAKTOR MR1 is a retraction spring based extendable cleaning nozzle used mainly in the food, chemical and pharmaceutical industries. Using a fluid pressure of 3 bar, a rotary nozzle extends up to 300 mm into a container, pipe or equipment, allowing for targeted 270-360° all-around cleaning. The MR1 can be equipped with different nozzle sizes and types, allowing adjustments in terms of liquid flow rates or effective area. The rotating nozzle itself is fluid-bearing and extremely durable. There is a choice between a closed system (illustration) or an open system without closure to the production area.

he MR1 guarantees continuous self-cleaning during operation and can be pressurized with compressed air or steam after use for complete draining, drying or sterilization. The compressed air or steam supply must counteract the spring to achieve easy opening; complete opening is not possible. The MR1 can be used in containers with low negative pressure.

A function control can be realized optionally via magnetic proximity sensors. For mounting an MR1 to a vessel or pipe, different mounting types from 2.5″ (DN65) are possible.

The MR1 is completely made of stainless steel 316L (spring AISI316) and equipped with solvent and temperature resistant plastic components. The MR1 retractor is FDA compliant and suitable for hazardous areas (ATEX94/9/EC) and for use with flammable liquids.

The MR1 retractor can be used for liquid injection or cleaning of vessels, pipes or areas in production or filling plants.

Application areas

Application areas

Installation Example

Retractor MR1 and MR2 - Product selection/order key

Retractor MR1 and MR2

Code MR1 100 1 1 2 1 1 1 0 1 0
Position 1 2 3 4 5 6 7 8 9 10 11
Example Position Designation Code Selection Features
MR1 1 Type MR1 Retraktor MR1 (spring-closing)
MR2 Retraktor MR2 (air-closing 1/4″ BSP IG)
100 2 Insertion lenght 075 75 mm min.
300 300 mm max.
1 3 Connections for CIP and Drainage 1 DN 25 Clamp flange
2 ISO 1″ OD Clamp flange
3 1″ BS 4825-3 Clamp flange
other connections on demand
1 4 Welding flange 1 Welded end flat
2 Welded end flat R 50 zu R ∞ (flat) on demand
2 5 Connection for welded flange 1 DN 65 Clamp flange
2 ISO 2 1/2″ OD Clamp flange
3 2 1/2″ BS 4825-3 Clamp flange
1 6 Sprayhead 1 Torus (Sprayhead and Seal)
2 Chemidisc 25
3 Chemidisc 75
1 7 Seal-materials in contact with product 1 PTFE
2 C.PTFE
1 8 Seal-materials 1 EPDM
2 FKM
4 VMQ
0 9 Feedback 0 no Feedback
1 1 magnetic proximity initiator (open)
2 1 magnetic proximity initiator (closed)
3 2 magnetic proximity initiator (open and closed)
1 10 Surface quality 1 inside Ra 0,8 μm up to Ra 1,6 μm, outside Ra 0,8 μm up to Ra 0,4 μm polished
others on demand
0 11 Certificates 0 ohne Certificates
W (41) with Factory certificate 2.2 DIN EN10204
Z (42) with Material inspection certificate 3.1 DIN EN10204
S Certificates as Set inkl. 3.1, FDA

Optional

Magnetsensor für MR1 und MR2

Magnetic sensor MFT200 Optional magnetic sensor for sensing position open and/or closed

Retractor nozzles Product overview

_ MR1 MR2 IS25 SR1000
Sprayhead Chemidisc 25/75, Torus Chemidisc 25/75, Torus Spray ball (fixed) Spinner
Container Connection DN65/2,5 DN65/2,5″ DN80 DN16 to DN200
Extension Fluid pressure Fluid pressure Air Pressure Fluid pressure
Closure Spring tension Airpressure Spring tension Spring tension
Lifting lenght 50 – 300 mm 50 – 300 mm 56 mm 50 – 1000 mm
Sensor open/closed open/closed No Sensor open/closed
Nozzle closure sealant sealant sealant open
Certificates ATEX & FDA ATEX & FDA FDA FDA (ATEX)
Application Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 26.10.2023-71427321893-1888948-71042)

]]> Turbo SSB 40 https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/turbo-ssb-40/ Sun, 22 Oct 2023 11:02:36 +0000 https://www.breconcherry.de/?p=13680

Turbo SSB 40 Rotating Nozzle

GEA Breconcherry Turbo SSB 40 Rotationsdüsen (strahlbildend, langsame Rotation)

Plain bearing nozzle with slow rotation

  • 360° low pressure plain bearing nozzle
  • slow rotation and small amounts of liquid
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • high operational reliability

Technical Data

Technical Data Value
Max. cleaning diameter: 3 meters
Spray pattern: 360°
Pressure range: 2 – 5 bar
Flow rate: 35 – 62 LPM (2,1 – 3,7 m³/h)
Insertion opening: BSP/NPT min. Ø 38 mm, Splint min. Ø 57 m
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,12 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 3/8″ Internal Thread BSP (NPT)
Optional Pipe Connections: S1/2″ Splint, DN10 Splint, DN15 Splint, DN20 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operation

The pressure range for operating a Turbo SSB 40 is 2 – 5 bar at the cleaning nozzle.

With a flow rate of 35 – 62 liters/minute, a cleaning diameter of 2 – 3 meters is achieved

Dimensions

Product Description

The Turbo SSB 40 is a slowly rotating rotary nozzle. During operation, liquid flowing through it sets the spherical head into a steady braked rotation. In the process, flat jets of liquid with a long range emerge through slots. The slow rotation of the nozzle favours an effective bundled liquid impact with a high impact effect. This achieves a cleaning effect of up to 3 metres in diameter. The Turbo SSB is equipped with an extremely low-wear slide bearing system that is permanently flushed with liquid, thus achieving extremely long service lives. Even brief exposure to steam or compressed air does not cause any damage. Mostly, even after years of permanent use in a wide variety of industrial applications, no operational failures caused by wear have been detected.

The nozzle can be easily cleaned of solids by means of a removable ball head. The Turbo SSB meets the highest hygiene standards as well as FDA requirements and is suitable for use in potentially explosive atmospheres. Turbo SSB are available in 3 sizes and many connection types. Common applications for Turbo SSB 40 rotary nozzles are found in the dairy, food, beverage, pharmaceutical and chemical industries for cleaning production, process or transport containers. We recommend installing a 500 micron filter/screen in the CIP supply line close to the nozzle to protect it from clogging or damage by particles.

Connection Types

GEA Breconcherry Turbo SSB 40 Gewindebefestigung

Threaded Connection

Turbo SSB 40 standard devices are equipped with a 3/8″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/8″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Turbo SSB 40 Splintbefestigung

Splint Connection

The Turbo SSB 40 is optionally available with 1/2″, DN10, DN15 or DN20 Split pin attachment. The Split pin attachment ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Turbo SSB 40 - Product Selection Connection Types/Variants

Turbo SSB 40 Threaded and Splint pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/8″ IG-BSP 360° 3/8″ TSSB40AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2556-113
3/8″ IG-BSP 360° 3/8″ TSSB40F-360-BSP 316L/PTFE FDA, 3.1 4660-2555-112
3/8″ IG-NPT 360° 3/8″ TSSB40AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-213
3/8″ IG-NPT 360° 3/8″ TSSB40F-360-NPT 316L/PTFE FDA, 3.1 4660-2558-212
1/2″ Split pin 360° 12,70 TSSB40AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2557-413
1/2″ Split pin 360° 12,70 TSSB40F-360-PF 316L/PTFE FDA, 3.1 4660-2557-412
DN10 Split pin 360° 13,00 TSSB40AF-360-DN10 316L/C.PTFE ATEX+FDA, 3.1 4660-2557-415
DN10 Split pin 360° 13,00 TSSB40F-360-DN10 316L/PTFE FDA, 3.1 –
DN15 Split pin 360° 19,00 TSSB40AF-360-DN15 316L/C.PTFE ATEX+FDA, 3.1 4660-2557-419
DN15 Split pin 360° 19,00 TSSB40F-360-DN15 316L/PTFE FDA, 3.1 4660-2561-419
DN20 Split pin 360° 23,00 TSSB40AF-360-DN20 316L/C.PTFE ATEX+FDA, 3.1 –
DN20 Split pin 360° 23,00 TSSB40F-360-DN20 316L/PTFE FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/8″ AG-BSP (1/2″ Splint)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluid Control Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: welding sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2022-71427321893-1888948-71042)

]]> Turbo SSB 75 https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/turbo-ssb-75/ Sat, 21 Oct 2023 12:27:50 +0000 https://www.breconcherry.de/?p=13695

Turbo SSB 75 Rotating Nozzle

GEA Breconcherry Turbo SSB 75 Rotationsdüsen (strahlbildend, langsame Rotation)

Plain bearing nozzle with slow rotation

  • 360° low pressure plain bearing nozzle
  • slow rotation and small amounts of liquid
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • high operational reliability

Technical Data

Technical Data Value
Max. cleaning diameter: 4,7 meters
Spray pattern: 360°
Pressure range: 2 – 10 bar
Flow rate: 60 – 153 LPM (3,6 – 9,2 m³/h)
Insertion opening: SSB 75 BSP/NPT min. Ø 60 mm, Splint min. Ø 85 mm
SSB 75 CS BSP/NPT min. Ø 45 mm, Splint min. Ø 85 mm
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,37 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 3/4″ Internal Thread BSP (NPT)
Optional Pipe Connections: 1″ Splint, DN25 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating values

 

Optimal Operation

The pressure range for operating a Turbo SSB 75 is 2 – 10 bar at the cleaning nozzle.
With a flow rate of 60 – 153 liters/minute, a cleaning diameter of 3 – 4,7 meters is achieved.

Dimensions

Product description

The Turbo SSB 75 is a slowly rotating rotary nozzle. During operation, liquid flowing through it sets the ball head into a steady braked rotation. In the process, flat jets of liquid with a long range emerge through slots. The slow rotation of the nozzle favours an effective bundled liquid impact with a high impact effect. This achieves a cleaning effect of up to 4.7 metres in diameter. The Turbo SSB is equipped with an extremely low-wear slide bearing system that is permanently flushed with liquid, thus achieving extremely long service lives. Even brief exposure to steam or compressed air does not cause any damage. After years of permanent use within a wide variety of industrial applications, no operational failures caused by wear have been detected. The nozzle can be easily cleaned of solids by means of a removable ball head.

The Turbo SSB meets the highest hygiene standards as well as FDA requirements and is suitable for use in potentially explosive atmospheres. The Turbo SSB 75 is available as a CS version without a split pin on the ball head or completely without a split pin. Turbo SSB are available in 3 sizes and many connection types. Common applications for Turbo SSB 75 rotary nozzles are found in the dairy, food, beverage, pharmaceutical and chemical industries for cleaning production, process or transport containers.

We strongly recommend the installation of a 500 micron filter/strainer in the CIP supply line close to the tankwasher
to protect it against particulate blocking or damage.

Connection Types

GEA Breconcherry Turbo SSB 75 Gewindebefestigung

Threaded Connection

Turbo SSB 75 standard devices are equipped with a 3/4″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/4″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Turbo SSB 75 Splintbefestigung

Splint Connection

The Turbo SSB 75 is optionally available with 1″ or DN25 Split pin attachment. The Split pin attachment ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Turbo SSB 75 - Product Selection Connection Types / Variants

Turbo SSB 75 Threaded and Split pin connection

Connection Spray Pattern Pipe* Product code Materials Certificates Article numbers
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/4″ IG-BSP 360° 3/4″ TSSB75AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2337-113
3/4″ IG-BSP 360° 3/4″ TSSB75F-360-BSP 316L/PTFE FDA, 3.1 4660-2336-112
3/4″ IG-NPT 360° 3/4″ TSSB75AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2341-213
3/4″ IG-NPT 360° 3/4″ TSSB75F-360-NPT 316L/PTFE FDA, 3.1 4660-2346-212
1″ Split pin 360° 25,40″ TSSB75AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2342-413
1″ Split pin 360° 25,40″ TSSB75F-360-PF 316L/PTFE FDA, 3.1 4660-2347-412
DN25 Split pin 360° 29,12 TSSB75AF-360-DN25 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-413
DN25 Split pin 360° 29,12 TSSB75F-360-DN25 316L/PTFE FDA, 3.1 4660-2558-414

Turbo SSB 75 CS Threaded and Split pin connection

Connection Spray Pattern Pipe* Product code Materials Certificates Article numbers
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/4″ IG-BSP 360° 3/4″ TSSB75AF-CS360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-421
3/4″ IG-BSP 360° 3/4″ TSSB75F-CS360-BSP 316L/PTFE FDA, 3.1 4660-2558-418
3/4″ IG-NPT 360° 3/4″ TSSB75AF-CS360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-422
3/4″ IG-NPT 360° 3/4″ TSSB75F-CS360-NPT 316L/PTFE FDA, 3.1 4660-2558-424
1″ Split pin 360° 25,40 TSSB75AF-CS360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-423
1″ Split pin 360° 25,40 TSSB75F-CS360-PF 316L/PTFE FDA, 3.1 4660-2558-425
DN25 Split pin 360° 29,12 TSSB75AF-CS360-DN25 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-420
DN25 Split pin 360° 29,12 TSSB75F-CS360-DN25 316L/PTFE FDA, 3.1 4660-2558-419

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/4″ AG-BSP (1″ Splint)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluidity Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: Welding Sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2022-71427321893-1888948-71042)

]]> SR1000 Retractor https://www.breconcherry.de/en/products-en/sr1000-retractor/ Fri, 20 Oct 2023 20:03:15 +0000 https://www.breconcherry.de/?p=16225

SR1000 Retractor

SR1000 Retraktor

Extendable rotating nozzle with spring return

  • Version with different nozzle types
  • FDA-compliant & Ex-certified
  • acid, alkali & temperature resistant
  • adaptable design, different stroke widths
  • designed for hygienic operation
  • operation monitoring by sensors possible

Technische Daten

Characteristic Value
Spraypattern 90°, 180°, 270°, up- and downwards
Pressure Range 2 – 4 bar
Flowrate 48 – 90 LPM (2,9 – 5,4 m³/h)
Stroke lenght 50 – 1000 mm
Preferred mounting position arbitrary
Inner thread Mini 3/4″, Micro 3/8″, Nano 1/8″
Installation opening Mini min. Ø 45 mm, Micro min. Ø 30 mm, Nano min. Ø 20 mm
Max. cleaning diameter Mini 4 meters, Micro 2 meters, Nano 1 meter
Materials Stainless Steel 316L (1.4404), 316 (1.4401) Ball Bearings/Feather, Hastelloy (2.4610)
Connection types DN16, DN18, DN25 and others
Certificates 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature 90°C, 194°F
Max. ambient temperature 110°C, 230°F, 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating values

SR1000 Retraktor Betriebswerte

Dimensions

SR1000 Retraktor Abmessungen

Product description

Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes devices with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the type of device, FDA conformity as well as EX exemption and stroke widths between 50 mm and 1000 mm are possible.

The SR1000 retractor with ball bearing nozzle is based on a spring return system. The cleaning nozzle is only retracted via the liquid pressure. This requires a pressure of 2 bar or more. The SR1000 is usually equipped with the ball bearing nozzles Nanospinner, Microspinner or Minispinner, the use of other nozzles can be realized via our customer design concept. This product is an open retractor system where there is no closure of the nozzle to the product space. The rotary nozzle can be recessed in the wall or sealed off from the product chamber by a ball valve, for example. In this case, the nozzle is retracted into the container through the open ball valve. The stroke width of this retractor can be between 50 mm and 1000 mm and is individually adapted to customer requirements.

Retraktor nozzles product overview

_ MR1 MR2 IS25 SR1000
Sprayhead Chemidisc 25/75, Torus Chemidisc 25/75, Torus Spray ball (fixed) Spinner
Container Connection DN65/2,5 DN65/2,5″ DN80 DN16 to DN200
Extension Fluid pressure Fluid pressure Air Pressure Fluid pressure
Closure Spring tension Airpressure Spring tension Spring tension
Lifting lenght 50 – 300 mm 50 – 300 mm 56 mm 50 – 1000 mm
Sensor open/closed open/closed No Sensor open/closed
Nozzle closure sealant sealant sealant open
Certificates ATEX & FDA ATEX & FDA FDA FDA (ATEX)
Application Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning Pipe cleaning & Cleaning shaded areas Container cleaning, Pipe cleaning

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 26.10.2023-71427321893-1888948-71042)

]]> Jumbo 6 Jet cleaner https://www.breconcherry.de/en/products-en/jumbo-6-jet-cleaner/ Fri, 20 Oct 2023 18:10:21 +0000 https://www.breconcherry.de/?p=16301

Jumbo 6 Jet cleaner

GEA Breconcherry Jumbo 6 Strahlreiniger (starker und schnell rotierender Strahlreiniger mit 4 langen Düsen)

Powerful and fast rotating jet cleaner with 4 long nozzles

  • liquid driven 360° low pressure jet cleaner
  • strong jet power with high consumption values
  • short cleaning time
  • acid & alkali resistant
  • available with 2 nozzle diameters

Technical Data

Technical Data Value
Max. Cleaning Diameter: 11 meters
Spraypattern: 360°
Pressure-range: 4 – 14 bar
Flowrate: 1/4″ 180 – 320 LPM (10,8 – 19,2 m³/h), 3/8″ 310 – 580 LPM (18,6 – 34,8 m³/h))
Insertion Opening: min. Ø 280 mm
Mounting position: vertikally downwards
Weight: ca. 5,6KG
Materials: Edelstahl 316L (1.4404), PTFE
Standard connection: 1,5″ internal thread BSPT
optional connection types: on demand
Nozzle characteristic: 4 x 1/4″ nozzles, 4 x 3/8″ nozzles
Certificates: 3.1, 2.2, more on demand
max. Operating temperature: 95°C (203°F)
max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

GEA Breconcherry Jumbo 6 Betriebswerte

Optimal Operation

The pressure range for operating a Jumbo 6 Jetcleaber is at 4 – 14 bar at the cleaning nozzle.
With a flow rate of 180 – 580 liters/minute, a cleaning diameter of 10 – 11 meters is achieved.

Dimensions

GEA Breconcherry Jumbo 6 Abmessungen

Product description

The JUMBO 6 has a simple and effective drive system that guarantees long service life and good durability. The external gearbox can be visually inspected for contamination and cleaned. The robust design of the JUMBO 6 allows it to be used in a wide range of industries and container types where effective and powerful cleaning is required.
The JUMBO 6 is powered only by the cleaning fluid by causing a simple turbine inside the JUMBO 6 to rotate. All cleaning liquid exits mainly through the nozzle openings, so minimal energy is used for propulsion.

Rotating and static spray balls can be optimally replaced by a JUMBO 6. The strong spraying power of the JUMBO 6 creates a powerful mechanical cleaning effect in tank sizes up to 11 meters in diameter.

Jumbo 6 - Product selection connection types / variants

Jumbo 6 with 1,5″ BSPT Thread”

Connection Nozzles Pipe* Product code Materials Certificates Article numbers
*corresponds to the max. pipe outer diameter of the pipe on which the machine is to be installed (inch or mm). Split pin versions have approximately 15% higher flow. Recommended standard units with high stock probability are shown in blue.
1,5″ IG-BSPT 4 x 1/4″ 1,5″ Jumbo6-4×14-BSPT 316L/PTFE 3.1, 2.2 4660-4943-110
1,5″ IG-BSPT 4 x 3/8″ 1,5″ Jumbo6-4×38-BSPT 316L/PTFE 3.1, 2.2 4660-4942-000

Accessories

Tank cleaning trolley

Tankreinigungswagen mit Jumbo 6 Strahlreiniger zum Verfahren in langen liegenden Tanks

Materials: Stainless Steel 316L (1.4404), PP (PTFE)
Certificates: 3.1, 2.2
Device connection: 1,5″ AG-BSP
Supply line: DN50 Threaded connection DIN 11851

Maintenance Package

Jumbo 6 Wartungspaket

Jumbo 6 PTFE 4660-4002-888

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2023-71427321893-1888948-71042)

]]> Turbo SSB 125 https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/turbo-ssb-125/ Fri, 20 Oct 2023 17:18:15 +0000 https://www.breconcherry.de/?p=13705

Turbo SSB 125 Rotating Nozzle

GEA Breconcherry Turbo SSB 125 Rotationsdüsen (strahlbildend, langsame Rotation)

Plain bearing nozzle with slow rotation

  • 360° low pressure plain bearing nozzle
  • slow rotation and small amounts of liquid
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear
  • high operational reliability

Technical Data

Technical Data Value
Max. cleaning diameter: 10 meters
Spray pattern: 360°
Pressure range: 2 – 6 bar
Flow rate: 200 – 408 LPM (12,0 – 24,5 m³/h)
Insertion opening: BSP/NPT min. Ø 85 mm, Splint min. Ø 110 mm
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,74 KG
Materials: Stainless Steel 316L (1.4404), C.PTFE, PTFE
Pipe connection: 1,25″ Internal Thread BSP (NPT)
Optional Pipe Connections: 1,5″ Splint, DN40 Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating Values

Optimal Operating

The pressure range for operating a Turbo SSB 125 is 2 – 6 bar at the cleaning nozzle.
With a flow rate of 200 – 408 liters/minute, a cleaning diameter of 6 – 10 meters is achieved.

Dimensions

Product description

The Turbo SSB 125 is a slowly rotating rotary nozzle. During operation, the liquid flowing through causes the ball head to rotate evenly and with a brake. Flat liquid jets with a long range emerge through slits. The slow rotation of the nozzle favors an effective bundled liquid impact with high impact effect. This achieves a cleaning effect of up to 10 meters in diameter. Turbo SSB are available in 3 sizes and many connection types. Common areas of application for Turbo SSB rotary nozzles can be found in the dairy, food, beverage, pharmaceutical and chemical industries for cleaning production, process or transport containers.

The Turbo SSB is equipped with an extremely low-wear plain bearing system that is permanently immersed in liquid, which means that extremely long service lives can be achieved. Even brief exposure to steam or compressed air does not cause any damage. Even after years of constant use in a wide variety of industrial applications, no operational failures caused by wear and tear have been observed. The nozzle can be easily cleaned of solids by means of a removable ball head. The Turbo SSB meets the highest hygiene standards and the requirements of the FDA and is suitable for use in potentially explosive areas.

Connection Types

GEA Breconcherry Turbo SSB 125 Gewindebefestigung

Threaded Connection

Turbo SSB 125 standard devices are equipped with a 1,25″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 1,25″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Turbo SSB 125 Splintbefestigung

Splint Connection

The Turbo SSB 125 is optionally available with 1,5″ or DN40 Split pin connection. The Split pin connection ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Turbo SSB 125 - Product Selection Connection Types/Variants

Turbo SSB 125 Threaded and Split pin connection

Connection Spray Pattern Pipe* Product Code Materials Certificates Article number
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
1,25″ IG-BSP 360° 1,25″ TSSB125AF-360-BSP 316L/C.PTFE ATEX+FDA, 3.1 4660-2451-113
1,25″ IG-BSP 360° 1,25″ TSSB125F-360-BSP 316L/PTFE FDA, 3.1 4660-2448-112
1,25″ IG-NPT 360° 1,25″ TSSB125AF-360-NPT 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-417
1,25″ IG-BSP 360° 1,25″ TSSB125F-360-NPT 316L/PTFE FDA, 3.1 4660-2453-212
1,5″ Split pin 360° 38,10 TSSB125AF-360-PF 316L/C.PTFE ATEX+FDA, 3.1 4660-2452-413
1,5″ Split pin 360° 38,10 TSSB125F-360-PF 316L/PTFE FDA, 3.1 4660-2454-412
DN40 Split pin 360° 41 TSSB125AF-360-DN40 316L/C.PTFE ATEX+FDA, 3.1 4660-2558-415
DN40 Split pin 360° 41 TSSB125F-360-DN40 316L/PTFE FDA, 3.1 4660-2558-416

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 1,25″ AG-BSP (1,5″ Split pin)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluid Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: Welding Sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 27.10.2023-71427321893-1888948-71042)

]]> Sanitor https://www.breconcherry.de/en/rotating-nozzles-jet-forming-en/sanitor/ Thu, 19 Oct 2023 11:10:55 +0000 https://www.breconcherry.de/?p=13740

Sanitor Rotating Nozzle

GEA Breconcherry Sanitor Rotationsdüsen (strahlbildend, langsame Rotation)

Jetforming, slowly rotating and heat-resistant rotating nozzle

  • liquid-powered 360° rotating nozzle
  • strong radiance with low consumption values
  • completely made of stainless steel, no plastics
  • FDA compliant & EX certified
  • acid, alkali and temperature resistant
  • compact dimensions
  • self-cleaning, hygienic, low-wear

Technical Data

Technical Data Value
Max. cleaning diameter: 4,8 meters
Spray pattern: 360°
Pressure range: 2 – 20 bar
Flow rate: 25 – 92 LPM (1,5 – 5,5 m³/h)
Insertion opening: BSP/NPT min. Ø 32 mm, Splint min. Ø 60 mm
Mounting position: arbitrary, preferrably vertical downwards
Weight: approx. 0,17 KG
Materials: Stainless Steel 316L (1.4404)
Pipe connection: 3/8″ Internal Thread BSP (NPT)
Optional Pipe Connections: 1/2″ Splint
Nozzle characteristics: Ball with slots
Certificates: 3.1, 2.2, ATEX, FDA Regulation (EC) No 1935/2004
Max. operating temperature: 95°C (203°F)
Max. ambient temperature: 140°C (284°F), 30 Min.
Operating recommendation: It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Operating values

Optimal Operating

The pressure range for operating a Turbo SSB 40 is 2 – 20 bar at the cleaning nozzle.
With a flow rate of 25 – 92 liters/minute, a cleaning diameter of 2 – 4,8 meters is achieved.

Dimensions

Product description

The Sanitor is a compact liquid-bearing rotating nozzle consisting of only 3 stainless steel components. From a liquid pressure of at least 2 bar, the stainless steel rotor is lifted by the liquid and slowly begins to rotate. Flat, overlapping jets of liquid are generated through liquid outlet openings. The liquid jets create a strong impact effect, which is favored by the slow rotation. The pure stainless steel construction of the Sanitor makes it extremely temperature-resistant.

The Sanitor is ideally suited as a replacement for fixed spray balls. The sanitor can be driven flexibly in the range of 2 to 20 bar liquid pressure and achieves a cleaning diameter of up to 4.8 meters. Without ball bearings and without plastic components, FDA compliant and suitable for EX zones. The Sanitor is available with a 360° spray pattern and 3/8″ BSP/NPT or 1/2″ split pin mounting.

Connection Types

GEA Breconcherry Sanitor Gewindebefestigung

Threaded Connection

Sanitor standard devices are equipped with a 3/8″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 3/8″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

GEA Breconcherry Sanitor Splintbefestigung

Splint Connection

Sanitor is optionally available with 1/2″ Split pin attachment. The Split pin attachment ensures that the cleaning nozzle is attached without dead space. Split pin versions have an approx. 15% higher flow rate compared to other conection types.

Sanitor - Product Selection Connection Types / Variants

Sanitor Threaded and Splint pin connection

Connection Spraypattern Pipe* Product code Materials Certificates Article number
*corresponds to the maximum pipe OD of the pipe on which the nozzle is to be installed (inches or mm). Split pin versions have approx. 15% higher flow-rates. Recommended standard devices with high storage probability are colored in blue.
3/8″ IG-BSP 360° 3/8″ SANITORAF-360-BSP 316L ATEX+FDA, 3.1 4660-3002-010
3/8″ IG-NPT 360° 3/8″ SANITORAF-360-NPT 316L FDA, 3.1 4660-3003-010
1/2″ Split pin 360° 12,70 SANITORAF-360-PF 316L ATEX+FDA, 3.1 4660-3001-010
3/8″ IG-BSP 360° 3/8″ SANITORHC22-360-BSP Hastelloy C22/2.4602 ATEX+FDA, 3.1 4660-3002-020
3/8″ IG-BSP 360° 3/8″ SANITORHC22-360-NPT Hastelloy C22/2.4602 ATEX+FDA, 3.1 –
1/2″ Split pin 360° 12,70 SANITORHC22-360-PF Hastelloy C22/2.4602 ATEX+FDA, 3.1 –

Accessories

Installation Lance

GEA Breconcherry Turbo SSB Installationslanze

Materials: Stainless Steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Device Connection: 3/8″ AG-BSP (1/2″ Splint)
Tank Connection: Flange as needed
Sensor: with/without SMW 100

SMW 100 Fluid Control Sensor

GEA Breconcherry SMW100

Materials: 1.4305, PEEK
Connection Type: welding sleeve
Function: Sensor surge is displayed every 20 seconds

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 28.10.2022-71427321893-1888948-71042)

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