232° – Breconcherry Industrielle Reinigungssysteme

Stainless steel sprayball with cotter pin connection

brecmer — Sun, 11 Aug 2024 11:37:08 +0000

Stainless steel sprayball with cotter pin connection

Extensive range with high quality workmanship

0.8 to 8.0 meter cleaning diameter
7 different spray pattern types available
suitable for use in FDA & EX environment
acid, alkali & temperature resistant
3 different ball sizes available
inexpensive to purchase, reliable operation
reasonable selection of high quality materials

Technical Data

Technical Data	Value
Max. Cleaning Diameter:	8 meters
Spraypattern:	360°, 188°, 192°, 194°, 206°, 232°, 246°
Pressure-range:	1,0 – 2,5 bar
Flowrate:	7 – 1112 LPM (2,8 – 66,7 m³/h)
Insertion Opening:	30 mm up to 95mm
Mounting position:	arbitrary
Materials:	Stainless Steel 316L (1.4404)
Standard connection:	1/2″, 1″, 2″ Inch clamp connection
Surface:	polished, external Ra<=0.8 μm for inch, matt for DIN 11850
Nozzle characteristic:	static ball with holes
Certificates:	3.1 DIN EN 10204, 2.2
max. Operating temperature:	120°C (248°F)
max. ambient temperature:	140°C (284°F) 30 Min.
Operating recommendation:	It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage.

Due to high liquid volumes, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, an improvement of the cleaning effect can be achieved, thus shortening the cleaning time.

Two modes of operation are possible
– permanent flushing
– impulse-pause operation

Compared to the permanent blasting, the impulse-pause operation causes a reduction of the cleaning liquid quantity with the same cleaning time. This allows the cleaning medium used to develop its effect.

Spray patterns

Type A/LA 360°,
vertical and
horizontal tanks

Typ B 192°-194°,
facing downwards

Typ G 206°-246°,
facing upwards

Typ L 188°,
facing upwards,
lying (horizontal) tanks

Dimensions

Pipe Types

(DIN 11866 A-Series for Pipe outward dimensions)			DIN 11866 Reihe B DIN EN ISO 1127			DIN 11866 Reihe C ASME-BPE 2005
DR: Outer pipe dimensions s: Sprayball Wall thickness
DN	DR (mm)	s (mm)	DN/OD	DR (mm)	s (mm)	DN	DR	s (mm)
10	13	1,5	13,5	13,5	1,6	1/2″	12,7	1,65
15	19	1,5	17,2	17,2	1,6	3/4″	19,05	1,65
20	23	1,5	21,3	21,3	1,6
			26,9	26,9	1,6
25	29	1,5	33,7	33,7	2,0	1″	25,4	1,65
40	41	1,5	42,4	42,4	2,0	1 1/2″	38,1	1,65
50	53	1,5	48,3	48,3	2,0	2″	50,8	1,65

Drilling dimensions

Typ 05						Typ 1					Typ 2
316L (1.4404)				316L (1.4435)	Alloy 59 (2.4605)	316L (1.4404)			316L (1.4435)	Alloy 59 (2.4605)	316L (1.4404)
Ø DR	12 mm	13 mm	1/2″ OD mm	13,5 mm	1/2″ OD mm	29 mm	1″ OD mm	29 mm	33,7 mm	33,7 mm	53 mm	2″ OD mm
Ø D	28	28	28	28	28	64	64	64	64	64	93	93
H	46,6	46,6	46,6	46,6	46,6	84	84	84	84	84	113,5	113,5
b+a	18	18	16	18	18	20	20	20	16,5	16,5	30	30
a	10	10	8	10	10	10	10	10	6	6	10	10
b	8	8	8	8	8	10	10	10	10,5	10,5	20	20
Drilling from Underside Pipe
b-0,2	7,8	7,8	7,8	7,8	7,8	9,8	9,8	9,8	10,3	10,3	19,8	19,8

Sprayballs Clamp connection - Product selection, Connection types/variants

DIN 11850 Clamp Connection

Type	Spray angle	Cleaning Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe DIN 11850	Order code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05	360°	1,0-2,0	5,1	6,2	6,8	7,2	7,6	8,1	28	46,6	12	11850-253-109.63
A05-1,0	360°	0,8-1,5	2,8	3,4	3,8	4,0	4,2	4,4	28	46,6	12	11850-253-109.73
A05	360°	1,0-2,0	5,1	6,2	6,8	7,2	7,6	8,1	28	46,6	13	11850-253-111.40
A05-1,0	360°	0,8-1,5	2,8	3,4	3,8	4,0	4,2	4,4	28	46,6	13	11850-253-111.41
A1-1,0	360°	1,5-2,5	3,0	3,7	4,0	4,2	4,4	4,7	64	84	29	11850-254-000044
A1-1,5	360°	1,8-3,0	7,0	8,6	9,4	9,9	10,4	11,1	64	84	29	11850-254-000046
A1	360°	2,0-3,0	9,8	12,0	13,1	13,9	14,5	15,5	64	84	29	11850-254-000030
A1-1	360°	2,5-3,5	12,8	15,7	17,2	18,1	19,0	20,2	64	84	29	11850-254-000031
A1-2	360°	3,0-4,0	15,3	18,7	20,5	21,6	22,6	24,1	64	84	29	11850-254-000032
A2	360°	3,5-5,0	21,9	26,8	29,4	31,0	32,5	34,6	93	113,5	53	11850-254-000042
A2-1	360°	4,0-6,0	28,4	34,8	38,2	40,2	42,2	45,0	93	113,5	53	11850-254-000040
A2-2	360°	5,0-7,0	35,6	43,6	47,8	50,3	52,8	56,3	93	113,5	53	11850-254-000041
A2-3	360°	6,0-8,0	40,9	50,1	54,99	57,8	60,7	64,7	93	113,5	53	11850-254-000049
B05	192°	1,0-2,0	3,0	3,7	4,0	4,2	4,4	4,7	28	46,6	12	11850-253-109.74
B1	192°	2,0-3,0	9,5	11,6	12,7	13,4	14,1	15,0	64	84	29	11850-254-000033
B2	194°	3,5-5,0	22,4	27,4	30,1	31,7	33,2	35,4	93	113,5	53	11850-254-000050
B2-3	194°	6,0-8,0	42,2	51,7	56,6	59,7	62,6	66,7	93	113,5	53	11850-254-000053
G05	232°	1,0-2,0	4,7	5,8	6,3	6,6	7,0	7,4	28	46,6	12	11850-253-109.78
G05	232°	1,0-2,0	4,7	5,8	6,3	6,6	7,0	7,4	28	46,6	13	11850-253-111.46
G1	206°	2,0-3,0	9,2	11,3	12,3	13,0	13,6	14,5	64	84	29	11850-254-000036
G1-1	206°	2,5-3,5	11,2	13,7	15,0	15,8	16,6	17,7	64	84	29	11850-254-000037
G1-2	206°	3,0-4,0	14,5	17,8	19,5	20,5	21,5	22,9	64	84	29	11850-254-000038
G2	246°	3,5-5,0	20,1	24,6	27,0	28,4	29,8	31,8	93	113,5	53	11850-254-000054
G2-1	246°	4,0-6,0	26,8	32,8	36,0	37,9	39,8	42,4	93	113,5	53	11850-254-000055
G2-2	246°	5,0-7,0	34,7	42,5	46,6	49,1	51,5	54,9	93	113,5	53	11850-254-000056
G2-3	246°	6,0-8,0	41,0	50,2	55,0	58,0	60,8	64,8	93	113,5	53	11850-254-000057
L1	188°	2,5-3,0	8,6	10,5	11,5	12,2	12,8	13,6	64	84	29	11850-254-000045
LA1-1,0	360°	1,5-2,5	5,5	6,7	7,4	7,8	8,2	8,7	64	84	29	11850-254-000048
LA1-1,5	360°	2,5-3,0	11,0	13,5	14,8	15,6	16,3	17,4	64	84	29	11850-254-000047

Spayballs cotter Pin connection / Product selection Connection types/variants

Inch Clamp connection

Type	Spay angle	Cleaning Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe Inch OD (mm)	Oder code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05	360°	1,0-2,0	5,1	6,2	6,8	7,2	7,6	8,1	28	46,6	1/2″ (12,7)	INCH-253-109.42
A05-1,0	360°	0,8-1,5	2,8	3,4	3,8	4,0	4,2	4,4	28	46,6	1/2″ (12,7)	INCH-253-111.43
A1-1,0	360°	1,5-2,5	3,0	3,7	4,0	4,2	4,4	4,7	64	84	1″ (25,4)	INCH-253-111.48
A1-1,5	360°	1,8-3,0	7,0	8,6	9,4	9,9	10,4	11,1	64	84	1″ (25,4)	INCH-253-111.49
A1	360°	2,0-3,0	9,8	12,0	13,1	13,9	14,5	15,5	64	84	1″ (25,4)	INCH-253-109.43
A1-1	360°	2,5-3,5	12,8	15,7	17,2	18,1	19,0	20,2	64	84	1″ (25,4)	INCH-253-109.44
A1-2	360°	3,0-4,0	15,3	18,7	20,5	21,6	22,6	24,1	64	84	1″ (25,4)	INCH-253-109.47
A2	360°	3,5-5,0	21,9	26,8	29,4	31,0	32,5	34,6	93	113,5	2″ (50,8)	INCH-253-109.49
A2-1	360°	4,0-6,0	28,4	34,8	38,2	40,2	42,2	45,0	93	113,5	2″ (50,8)	INCH-253-109.52
A2-2	360°	5,0-7,0	35,6	43,6	47,8	50,3	52,8	56,3	93	113,5	2″ (50,8)	INCH-253-109.54
A2-3	360°	6,0-8,0	40,9	50,1	54,9	57,8	60,7	64,7	93	113,5	2″ (50,8)	INCH-253-109.59
B05	192°	1,0-2,0	3,0	3,7	4,0	4,2	4,4	4,7	28	46,6	1/2″ (12,7)	INCH-253-111.44
B1	192°	2,0-3,0	9,5	11,6	12,7	13,4	14,1	15,0	64	84	1″ (25,4)	INCH-253-109.50
B2	194°	3,5-5,0	22,4	27,4	30,1	31,7	33,2	35,4	93	113,5	2″ (50,8)	INCH-253-111.51
B2-3	194°	6,0-8,0	42,2	51,7	56,6	59,7	62,6	66,7	93	113,5	2″ (50,8)	INCH-253-111.54
G05	232°	1,0-2,0	4,7	5,8	6,3	6,6	7,0	7,4	28	46,6	1/2″ (12,7)	INCH-253-111.45
G1	206°	2,0-3,0	9,2	11,3	12,3	13,0	13,6	14,5	64	84	1″ (25,4)	INCH-253-109.06
G1-1	206°	2,5-3,5	11,2	13,7	15,0	15,8	16,6	17,7	64	84	1″ (25,4)	INCH-253-109.45
G1-2	206°	3,0-4,0	14,5	17,8	19,5	20,5	21,5	22,9	64	84	1″ (25,4)	INCH-253-109.48
G2	246°	3,5-5,0	20,1	24,6	27,0	28,4	29,8	31,8	93	113,5	2″ (50,8)	INCH-253-109.07
G2-1	246°	4,0-6,0	26,8	32,8	36,0	37,9	39,8	42,4	93	113,5	2″ (50,8)	INCH-253-109.53
G2-2	246°	5,0-7,0	34,7	42,5	46,6	49,1	51,5	54,9	93	113,5	2″ (50,8)	INCH-253-109.55
G2-3	246°	6,0-8,0	41,0	50,2	55,0	58,0	60,8	64,8	93	113,5	2″ (50,8)	INCH-253-111.55
L1	188°	2,5-3,0	8,6	10,5	11,5	12,2	12,8	13,6	64	84	1″ (25,4)	INCH-253-111.37
LA1-1,0	360°	1,5-2,5	5,5	6,7	7,4	7,8	8,2	8,7	64	84	1″ (25,4)	INCH-253-111.65
LA1-1,5	360°	2,5-3,0	11,0	13,5	14,8	15,6	16,3	17,4	64	84	1″ (25,4)	INCH-253-111.62

Accessories

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificate:	3.1, 2.2
Device Connection:	see Table
Tank connection:	Flange on demand
Sensor:	without SMW 100

Die dargestellten Angaben, technischen Daten und Informationen befreien den Anwender nicht von eigener Prüfung der gelieferten Produkte auf deren Eignung für den beabsichtigten Anwendungsfall. Alle Angaben sind ohne Gewähr. (Stand: 26.07.2022-71427321893-1888948-71042)

Sprayballs with threaded connection

brecmer — Wed, 01 Nov 2023 11:43:07 +0000

Sprayballs threaded connection

Extensive range with high quality workmanship

0.8 to 8.0 metre cleaning diameter
7 different spray pattern types available
suitable for use in FDA & EX environments
acid, alkali & temperature resistant
3 different ball sizes available
inexpensive to purchase, reliable operation
reasonable selection of high quality materials

Technical Data

Technical Data	Value
Max. cleaning diameter:	8 meters
Spraypattern:	360°, 188°, 192°, 194°, 206°, 232°, 246°
Pressure Range:	1,0 – 2,5 bar
Flowrate:	40 – 1085 LPM (2,4 – 65,1 m³/h)
Insertion opening:	30 mm bis 95 mm
Mounting position:	arbitrary
Materials:	Stainless Steel 316L (1.4404)
Standard Connection:	1/4″, 1″, 2″ DIN ISO 228-1 IG
Surface:	matte
Nozzle Chracteristics:	Static Ball with Drillings
Certificates:	3.1 DIN EN 10204, 2.2
Operating recommendation	It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage

Product description

Thanks to high liquid volumes, fixed Sprayballs enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, the cleaning effect can be improved, thus shortening the cleaning time.

Two working methods are possible:
– permanent flushing
– pulse-pause operation

Pulse-pause operation reduces the amount of cleaning fluid for the same cleaning time compared to permanent blasting. This allows the cleaning medium used to unfold its effect.

Spray patterns

Typ A/LA 360°,
standing and
lying Tanks

Typ B 192°-194°,
faced downwards

Typ G 206°-246°,
faced upwards

Typ L 188°,
faced upwards,
layingTanks

Measurements

Pipe-types

(DIN 11866 A-Series for Pipe outward dimensions)			DIN 11866 B-Series DIN EN ISO 1127			DIN 11866 C-Series ASME-BPE 2005
DR: Outer pipe dimensions s: Sprayball Wall thickness
DN	DR (mm)	s (mm)	DN/OD	DR (mm)	s (mm)	DN	DR	s (mm)
10	13	1,5	13,5	13,5	1,6	1/2″	12,7	1,65
15	19	1,5	17,2	17,2	1,6	3/4″	19,05	1,65
20	23	1,5	21,3	21,3	1,6
			26,9	26,9	1,6
25	29	1,5	33,7	33,7	2,0	1″	25,4	1,65
40	41	1,5	42,4	42,4	2,0	1 1/2″	38,1	1,65
50	53	1,5	48,3	48,3	2,0	2″	50,8	1,65

Drilling dimensions

Typ 05						Typ 1					Typ 2
316L (1.4404)				316L (1.4435)	Alloy 59 (2.4605)	316L (1.4404)			316L (1.4435)	Alloy 59 (2.4605)	316L (1.4404)
Ø DR	12 mm	13 mm	1/2″ OD mm	13,5 mm	1/2″ OD mm	29 mm	1″ OD mm	29 mm	33,7 mm	33,7 mm	53 mm	2″ OD mm
Ø D	28	28	28	28	28	64	64	64	64	64	93	93
H	46,6	46,6	46,6	46,6	46,6	84	84	84	84	84	113,5	113,5
b+a	18	18	16	18	18	20	20	20	16,5	16,5	30	30
a	10	10	8	10	10	10	10	10	6	6	10	10
b	8	8	8	8	8	10	10	10	10,5	10,5	20	20
Drilling from Underside Pipe
b-0,2	7,8	7,8	7,8	7,8	7,8	9,8	9,8	9,8	10,3	10,3	19,8	19,8

Sprayballs - Threaded Connection - Product selection, Connection types/variants

Type	Spray angle	Cleaning Range Ø m	1,0 bar m³/h	1,5 bar m³/h	1,8 bar m³/h	2,0 bar m³/h	2,2 bar m³/h	2,5 bar m³/h	D mm	H mm	Pipe DIN ISO 228-1	Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05	360°	1,0-2,0	4,7	5,8	6,3	6,6	7,0	7,4	28	25	G1/4″	G-253-106.01
A05-1,0	360°	0,8-1,5	2,4	2,9	3,2	3,4	3,6	3,8	28	25	G1/4″	G-253-106.26
A1-1,0	360°	1,5-2,5	2,5	3,1	3,4	3,5	3,7	4,0	64	84	G1″	G-253-106.34
A1-1,5	360°	1,8-3,0	6,5	8,0	8,7	9,2	9,6	10,3	64	84	G1″	G-253-106.35
A1	360°	2,0-3,0	9,4	11,5< /td>	12,6	13,3	13,9	14,9	64	84	G1″	G-253-106.10
A1-1	360°	2,5-3,5	12,3	15,1	16,5	17,4	18,2	19,4	64	84	G1″	G-253-106.11
A1-2	360°	3,0-4,0	14,8	18,1	19,9	20,9	22,0	23,4	64	84	G1″	G-253-106.12
A2	360°	3,5-5,0	20,9	25,6	28,0	29,6	31,0	33,0	93	113,5	G2″	G-253-106.36
A2-1	360°	4,0-6,0	27,3	33,4	36,6	38,6	40,5	43,2	93	113,5	G2″	G-253-106.37
A2-2	360°	5,0-7,0	34,6	42,4	46,4	48,9	51,3	54,7	93	113,5	G2″	G-253-106.38
A2-3	360°	6,0-8,0	39,9	48,9	53,5	56,4	59,2	63,1	93	113,5	G2″	G-253-106.33
B05	192°	1,0-2,0	2,5	3,1	3,4	3,5	3,7	4,0	28	25	G1/4″	G-253-106.02
B1	192°	2,0-3,0	9,0	11,0	12,1	12,7	13,3	14,2	64	84	G1″	G-253-106.13
B2	194°	3,5-5,0	21,4	26,2	28,7	30,3	31,7	33,8	93	113,5	G2″	G-253-106.39
B2-3	194°	6,0-8,0	41,2	50,5	55,3	58,3	61,1	65,1	93	113,5	G2″	G-253-106.42
G05	232°	1,0-2,0	4,2	5,1	5,6	5,9	6,2	6,6	28	25	G1/4″	G-253-106.22
G1	206°	2,0-3,0	8,7	10,7	11,7	12,3	12,9	13,8	64	84	G1″	G-253-106.19
G1-1	206°	2,5-3,5	10,7	13,1	14,4	15,1	15,9	16,9	64	84	G1″	G-253-106.20
G1-2	206°	3,0-4,0	14,0	17,1	18,8	19,8	20,8	22,1	64	84	G1″	G-253-106.21
G2	246°	3,5 -5,0	19,1	23,4	25,6	27,0	28,3	30,2	93	113,5	G2″	G-253-106.47
G2-1	246°	4,0-6,0	25,8	31,6	34,6	36,5	38,3	40,8	93	113,5	G2″	G-253-106.48
G2-2	246°	5,0-7,0	33,7	41,3	45,2	47,7	50,0	53,3	93	113,5	G2″	G-253-106.49
G2-3	246°	6,0-8,0	40,0	49,0	53,7	56,6	599,3	53,3	93	113,5	G2″	G-253-106.50
L1	188°	2,5-3,0	8,1	9,9	10,9	11,5	12,0	12,8	64	84	G1″	G-253-106.73
LA1-1,5	360°	2,5-3,0	10,5	12,9	14,1	14,8	15,6	16,6	64	84	G1″	G-253-106.77

Accessories

Installation Lance

Materials:	Stainless Steel 1.4404 (316L), EPDM, FKM
Certificate:	3.1, 2.2
Device Connection:	see Table
Tank connection:	Flange on demand
Sensor:	without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 31.10.2023-71427321893-1888948-71042)