Sprayballs – Special Materials

Sprayballs of Stainless Steel

Extensive range with high quality workmanship

  • 0.8 to 3.0 meter cleaning diameter
  • 360° spray pattern type available
  • suitable for use in FDA & EX environments
  • acid, alkali & temperature resistant
  • 2 different ball sizes available
  • inexpensive to purchase, reliable operation
  • reasonable choice of high quality materials
Technical Data Value
Max. cleaning diameter: 3 meters
Spraypattern: 360°
Pressure Range: 1,0 – 2,5 bar
Flowrate: 40 – 290 LPM (2,4 – 17,4 m³/h)
Insertion opening: 30 mm bis 60 mm
Mounting position: arbitrary
Materials: Stainless Steel 316L (1.4435), Alloy 59 (2.4605), Hastelloy C22 (2.4602), (1.4539)
Standard Connection: See table
Surface: E-polished, outside Ra<=0,5 μm,
matte at DIN ISO
Certificates: 2.2 DIN EN10204, others on demand
Nozzle Chracteristics: 3.1 DIN EN 10204, 2.2
Operating recommendation It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage

Due to high liquid quantities, fixed spray balls enable thorough cleaning even at low pressure. The cleaning effect is achieved by bombarding and rinsing the inner walls of the container. By adding suitable cleaning agents, the cleaning effect can be improved, thus shortening the cleaning time.

Two working methods are possible:
– permanent flushing
– Pulse-pause operation

Compared to permanent flushing, impulse-pause operation reduces the amount of cleaning fluid for the same cleaning time. This allows the cleaning medium used to unfold its effect.

Pipe-Types

(DIN 11866 A-Series
for Outer pipe dimensions)
DIN 11866 B-Series
DIN EN ISO 1127
DIN 11866 C-Series
ASME-BPE 2005
DR: Outer pipe dimensions
s: Sprayball Wall thickness
DN DR (mm) s (mm) DN/OD DR (mm) s (mm) DN DR s (mm)
10 13 1,5 13,5 13,5 1,6 1/2″ 12,7 1,65
15 19 1,5 17,2 17,2 1,6 3/4″ 19,05 1,65
20 23 1,5 21,3 21,3 1,6
26,9 26,9 1,6
25 29 1,5 33,7 33,7 2,0 1″ 25,4 1,65
40 41 1,5 42,4 42,4 2,0 1 1/2″ 38,1 1,65
50 53 1,5 48,3 48,3 2,0 2″ 50,8 1,65

GEA Breconcherry Sprühkugel Gewindeanschluss Zeichnung AbmessungenGEA Breconcherry Sprühkugel Splintanschluss Zeichnung Abmessungen

Drilling dimensions

Typ 05 Typ 1 Typ 2
316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404) 316L (1.4435) Alloy 59 (2.4605) 316L (1.4404)
Ø DR 12
mm
13
mm
1/2″ OD
mm
13,5
mm
1/2″ OD
mm
29
mm
1″ OD
mm
29
mm
33,7
mm
33,7
mm
53
mm
2″ OD
mm
Ø D 28 28 28 28 28 64 64 64 64 64 93 93
H 46,6 46,6 46,6 46,6 46,6 84 84 84 84 84 113,5 113,5
b+a 18 18 16 18 18 20 20 20 16,5 16,5 30 30
a 10 10 8 10 10 10 10 10 6 6 10 10
b 8 8 8 8 8 10 10 10 10,5 10,5 20 20
Drilling from Underside Pipe
b-0,2 7,8 7,8 7,8 7,8 7,8 9,8 9,8 9,8 10,3 10,3 19,8 19,8

DIN 11850 Clamp Connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outside: Ra<=0,5 μm

Type Spraying angle Cleaning Range Ø m 1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
DIN 11850
Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 29 11850P-253-111.83
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 29 11850P-253-111.84
A1 360° 2,0-3,0 9,8 12,0 13,1 13,9 14,5 15,5 64 84 29 11850P-253-111.82
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 29 11850P-253-111.80
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 29 11850P-253-111.81

ISO Clamp Connection

Material: 316L (1.4435), Fe<=1%
Surface: e-polished, outward: Ra<=0,5 μm

Type Spraying angle Cleaning
Range Ø m
1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe
ISO
Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 13,5 ISOP-253-111.78
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 13,5 ISOP-253-111.79
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 33,7 ISOP-253-111.88
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 33,7 ISOP-253-111.87
LA1-1,0 360° 1,5-2,5 5,5 6,7 7,4 7,8 8,2 8,7 64 84 33,7 ISOP-253-111.85
LA1-1,5 360° 2,5-3,0 11,0 13,5 14,8 15,6 16,3 17,4 64 84 33,7 ISOP-253-111.86

Zoll OD and ISO Clamp Connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outward: Ra<=0,5 μm

Type Spraying angle Cleaning
Range Ø m
1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm INCH/
ISO
Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 1/2″ (12,7) INCHA-253-111.76
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 1/2″ (12,7) INCHA-253-111.77
A1-1,0 360° 1,5-2,5 3,0 3,7 4,0 4,2 4,4 4,7 64 84 33,7 ISOA-253-111.68
A1-1,5 360° 1,8-3,0 7,0 8,6 9,4 9,9 10,4 11,1 64 84 33,7 ISOA-253-111.69

DIN ISO 228-1 Threaded Connection

Material: Alloy 59 (2.4605), Hastelloy C22 (2.4602)
Surface: e-polished, outward: Ra<=0,5 μm

Type Spraying angle Cleaning
Range Ø m
1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN
ISO 228-1
Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 5,1 6,2 6,8 7,2 7,6 8,1 28 46,6 G 1/2″ GA-253-106.78
A05-1,0 360° 0,8-1,5 2,8 3,4 3,8 4,0 4,2 4,4 28 46,6 G 1/2″ GA-253-106.79

DIN ISO Threaded Connection

Material: (1.4539)
Surface: matte

Type Spraying angle Cleaning
Range Ø m
1,0 bar m³/h 1,5 bar m³/h 1,8 bar m³/h 2,0 bar m³/h 2,2 bar m³/h 2,5 bar m³/h D mm H mm Pipe DIN
ISO
Order-Code
Flow rate with electropolished spray balls approx. 15 – 20% higher than indicated in the table. Recommended operating pressure 1.0 to 2.5 bar at the inlet of the spray ball. The guideline value for cleaning fluid per metre of tank circumference is 30 to 50 l/min.
A05 360° 1,0-2,0 4,7 5,8 6,3 6,6 7,0 7,4 28 25 G 1/4″ GS-253-106.68

Installation Lance

Materials: Stailess Steel 1.4404 (316L), EPDM, FKM
Certificate: 3.1, 2.2
Device Connection: see table
Tank connection: Flange on demand
Sensor: without SMW 100

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 12.01.2023-71427321893-1888948-71042)