Retraktor MR2 (RTD350)

Ausfahrbare Rotationsdüse mit Druckluftverschluss Retraktor MR2 - Breconcherry Deutschland Ltd.

Extendable rotation nozzle with compressed air lock
Version with different rotation nozzles

  • Compressed air mechanism ensures tightness
  • FDA compliant & EX certified
  • acid, alkali & temperature resistant
  • adaptable design, different stroke widths
  • ideal for pipelines and silos
  • designed for hygienic operation
  • operation monitoring by sensors possible

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Technical Data Value
Funktion: opening by cleaning medium, closing air and gas and keeping closed (2 bar), emptying air/gas (drying or sterilization)
Pressure range: 3 – 4 bar
Air pressure for emptying: from 0,5 bar
Lifting width: 75 – 300 mm,
Preferred mounting position: vertically downwards to horizontal
Weight: approx. 6,0 kg (standard version)
Materials: Stainless steel 316L (1.4404), C.PTFE, PTFE, PEEK, C.PEEK EPDM, Hastelloy, Silicone
Fluid-connection: DN25 Clamping flange, ISO 1″ OD Clamping flange, 1″ BS 4825-3 Clamping flange, others on request
Compressed air connection: 1/4″ BSP/BSPT/NPT
Tank connection: DN65 Clamping flange, ISO 2.5″ OD Clamping flange, 2.5″ BS 4825-3 Clamping flange, block flange, weld-on spigot, others on request
Flange designs: Weld-in flange flat, weld-in flange R50 to R8, others on request
Nozzle configuration: Torus (Special), Chemidisc 25-360°, Chemidisc 75-360°
Certificates: 3.1, 2.2, ATEX, FDA, Food approval according to EU1935/2004
max. Operating temperature: 95° C (203°F)), 30 Min., others on demand
Operation recommendation It is recommended to install a filter/screen (500 μm) in the CIP inlet line to the tank cleaner to protect it from clogging with particles or damage
MR1 Version max. Cleaning diameter Flowrate
MR1 with  Torus (Special) Rotor 4,0 m 47 – 52 LPM
MR1 with Chemidisc 25-360° Rotor 1,5 m 50 – 60 LPM
MR1 with Chemidisc 75-360° Rotor 3,0 m 75 – 83 LPM

Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes units with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the device type, FDA conformity as well as EX exemption and stroke widths between 50 mm and 1000 mm are possible.

The RETRAKTOR MR2 is a highly sophisticated retractable cleaning device, optimal for hygiene-sensitive pharmaceutical and chemical production plants. Using a liquid pressure of 3 bar, a rotating nozzle extends up to 300 mm into a container, pipe or plant, enabling targeted all-round cleaning in a range of 270 to 360 degrees. The MR2 can be equipped with different nozzle sizes and types, allowing adjustments in terms of liquid flow rates or effective area. The rotating nozzle itself is fluid-bearing and extremely durable, the rotation of the nozzle produces an even, long-range fluid distribution with highly effective droplets. There is a choice of a closed system with end cap (shown) or an open system without closure to the production area.

The MR2 guarantees continuous self-cleaning during operation and can be pressurized with compressed air or steam after use for complete emptying, drying or sterilization, after which the nozzle is retracted by means of compressed air.
The MR2 retractor requires a permanent supply of compressed air when closed. This ensures reliable sealing and holding of the parking position, even when installed vertically or in vacuum containers.
A function control can be optionally realized via two magnetic proximity sensors for sensing the “open/closed” position.

Various mounting types starting from 2.5″ (DN65) are possible for mounting an MR2 to a vessel or a pipe.
The MR2 is completely made of stainless steel 316L and equipped with solvent and temperature resistant plastic components. The MR2 retractor is FDA compliant and suitable for hazardous areas (ATEX94/9/EC) and for use with flammable liquids, its design is pressure shock resistant and GMP compliant.
The MR2 retractor can be used for liquid injection or cleaning of vessels, pipes or areas in production or filling plants.

Application Areas

Applicatoin Areas of Retractor Lances in the Industry #Breconcherry Cleaning Systems

Animation

MR2-ani

Retractor MR1 and MR2

Code MR1 100 1 1 2 1 1 1 0 1 0
Position 1 2 3 4 5 6 7 8 9 10 11
Example Position Designation Code-Selection Features
MR1 1 Type MR1 Retractor MR1 (spring-closing)
MR2 Retractor MR2 (air-closing 1/4″ BSP IG)
100 2 Insertion length 075 75 mm min.
300 300 mm max.
1 3 Connection for CIP and Emptying 1 DN 25 Clamping flange
2 ISO 1″ OD Clamping flange
3 1″ BS 4825-3 Clamping flange
other Connections on demand
1 4 Weld-in Flange 1 Welded ending flat
2 Welded ending flat R 50 to R ∞ (flat) on demand
2 5 Connection for Weld-in Flange 1 DN 65 Clamping flange
2 ISO 2 1/2″ OD Clamping flange
3 2 1/2″ BS 4825-3 Clamping flange
1 6 Sprayhead 1 Torus (Sprayhead and Seal)
2 Chemidisc 25
3 Chemidisc 75
1 7 Sealing materials in contact with product 1 PTFE
2 C.PTFE
1 8 Sealing materials 1 EPDM
2 FKM
4 VMQ
0 9 Feedback 0 no Feedback
1 1 magnetic proximity initiator (open)
2 1 magnetic proximity initiator (closed)
3 2 magnetic proximity initiator (open and closed)
1 10 Surface Quality 1 Inside Ra 0,8 μm up to Ra 1,6 μm, Outside Ra 0,8 μm up to zu Ra 0,4 μm polished
others on demand
0 11 Certificates 0 without Certificates
W (41) with Factory Certificate 2.2 DIN EN10204
Z (42) mit Material inspection certificate 3.1 DIN EN10204
S Certificate as set incl. 3.1, FDA

Magnetsensor für MR1 und MR2

Magnetic sensor MFT200 Optional magnetic sensor for sensing position open and/or closed
_ MR1 MR2 IS25 SR1000
Sprayhead Chemidisc 25/75, Torus Chemidisc 25/75, Torus Fixed Sprayball Spinner
Container-connection DN65/2,5 DN65/2,5″ DN80 DN16 bis DN200
Extend Product-pressure Product-pressure Air-pressure Product-pressure
Closure Spring-tension Air-pressure Spring-tension Spring-tension
Extension Lenght 50 – 300 mm 50 – 300 mm 56 mm 50 – 1000 mm
Sensor open / closed open / closed No sensor open / closed
Nozzle-lock sealing sealing sealing open
Certificates ATEX & FDA ATEX & FDA FDA FDA (ATEX)
Usage Area Pipe-cleaning & Cleaning of Shadow Areas Tank cleaning, Pipe-cleaning Pipe-cleaning & Cleaning of Shadow Areas Tank cleaning, Pipe-cleaning

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All information is without guarantee. (Status of: 29.12.2022-71427321893-1888948-71042)